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Click here to read the
May issue.
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| Equipment | Materials | Instruments | Hardware/Software | Services |
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| Viscometer |
The ease of touchscreen technology has been applied to the DV-II Series viscometer. By merging the DV-II and touchscreen technology into the DV2T, the company has created the most advanced user experience in viscosity testing and measurement. The DV2T viscometer features a 5" full color display to guide users through test creation and data gathering for fast and easy viscosity measurements. The DV2T also offers powerful programming capabilities and results analysis, including data averaging and quality control limits with alarms. User instructions with multi-step test protocols can be created using the program generator software and uploaded to the DV2T through a USB flash drive. Test data can be recorded directly on a local printer or can be sent to a PC. The user interface provides enhanced security with customizable user levels and password access to comply with regulatory requirements such as 21 CFR Part 11. The rugged DV2T Extra is offered for heavy use, multiple operator or dusty/dirty work environments.
Brookfield Engineering Laboratories
www.brookfieldengineering.com
Post date: 4/24/2013 |
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| Industrial Production Automation |
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In industrial production, numerous automation, engineering and visualization systems are connected to a bus. The Profibus interface enables centralized control of all devices involved in the production process, as well as many standard diagnostic functions, and all this via a secure and fast connection (up to 12 Mbps). The cyclic collection and preparation and reliable evaluation of the measuring data via the interface has a significant effect on the quality of the quality monitoring. The company's communications via Profibus DP not only significantly improves the workflow between individual production units. It also requires little hardware (one engineering tool for all devices), thus reducing investment and service costs. Thanks to the bus topology, sensors can be coupled and uncoupled during operation. Profinet IO, the successor to Profibus DP, is designed for data exchange between ethernet-based field devices. The open industrial ethernet standard meets the increasing demands of automation reliably and sustainably with optimum flexibility, efficiency and performance, according to the company.
Zumbach Electronic AG
www.zumbach.com
Post date: 4/24/2013 |
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| Vision Inspection System |
This global supplier of machine vision systems has released the DS1000 3D laser profiling system. The system calibrates real-world units of measurement for inspections too difficult to perform with traditional two-dimensional machine vision. The DS1000 3D sensor reads embossed or raised characters such as those on automobile tires; verifies the presence of low-contrast items in boxes or packages; identifies surface defects and chips with low or no contrast; measures heights and tilts of components to determine misalignment; and more. The DS1000 3D sensor is factory calibrated to provide real units of measurement with micron-level accuracy, making 3D applications easier to understand and deploy, according to the company.
Cognex
www.cognex.com
Post date: 4/24/2013 |
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| Viscometers, Rheometers, Texture Analyzers, Powder Flow Testers |
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The company's full-color catalog contains complete details on all product lines. This year's catalog is headlined by the DV2T viscometer and the DV3T rheometer featuring touchscreen technology. These instruments are said to deliver the most advanced user experience in viscosity testing and measurement. The catalog also features PG Flash software for automatic testing in stand-alone and RheocalcT software for use with the DV2T viscometer and DV3T rheometer running under PC control; TC Series baths and controllers sporting a sleek design with touchscreen technology, plus multiple language and connectivity options; and many new fixtures and probes for the CT3 texture analyzer designed for materials testing and other applications. The catalog includes the company's complete line of laboratory and in-line viscometers/rheometers, texture analzers and powder flow testers.
Brookfield Engineering Laboratories
www.brookfieldengineering.com
Post date: 4/19/2013 |
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| Differential Scanning Calorimeters |
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The DSC-60Plus Series differential scanning calorimeters are said to be indispensable thermal analyzers for materials characterization. The DSC-60Plus Series offers the high-sensitivity analysis and easy operation required for the development of high-functioning new materials in the food, polymer and pharmaceutical industries, according to the company. As high-performance, general-purpose differential scanning calorimeters, the DSC-60Plus Series offers high sensitivity and high resolution during analysis. Its new detector and unique furnace construction achieve a stable baseline across the entire measured temperature range (-140 to 600 degrees C), as well as top-class temperature sensitivity. The eco-friendly furnace achieves more than 20 percent lower energy consumption when heating from room temperature. A cooling chamber comes installed as standard on the DSC-60Plus Series. The liquid-nitrogen cooling chamber permits easy measurements without the need for special accessories. Further, it achieves a cooling rate of 10 degrees C/minute at -100 degrees C. Its sample loading temperature function enables quick sample change without dewfall during sequential analysis. The DSC-60A Plus model features a built-in compact autosampler, which permits automated measurement, analysis and report printout for up to 24 loaded samples. It improves the efficiency of screening during product development, as well as the efficiency of quality control activities. Additionally, the DSC-60Plus Series complies with various analytical laboratory regulations, including the U.S. Food and Drug Administration’s 21 CFR Part 11.
Shimadzu Scientific Instruments
www.ssi.shimadzu.com
Post date: 4/19/2013 |
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| Rheometer |
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The DV3T rheometer features full color touchscreen technology. This major redesign is said to enhance ease of use while adding popular features. The DV3T is said to offer customers the most advanced user experience in viscosity measurement. The 7" full color touchscreen displays all test parameters along with measured values for yield stress, viscosity and temperature. On screen graphing shows real-time test data which can be captured in stand-alone mode, recorded on a printer or sent to a PC. Built-in math models, such as Power Law, can provide rapid data analysis for flow index and other selectable variables. Quick, straightforward, single point viscosity is also said to be easily accomplished with the DV3T, making it the ideal all-in-one instrument for busy QC labs as well as demanding R&D departments doing comprehensive flow behavior, according to the company. The PG Flash software (program generator) allows the operator to create repeatable custom tests on a PC using the same controls they see on the DV3T.
Brookfield Engineering Laboratories
www.brookfieldengineering.com
Post date: 4/19/2013 |
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| Measurement And Control Systems |
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Cable manufacturers are increasingly venturing into global markets in the search for opportunities to sell more and make better use of their production capacities. At the same time, the competitive pressure among manufacturers is fierce. Success or failure in the marketplace is increasingly being dictated by quality and price. As such, goals include establishing stable production processes; assuring the highest quality level; and saving raw material. In order to meet these challenges, quality monitoring systems need to be installed at critical points in the production line. Ensuring the dimensional stability of heights and widths (i.e., average wall thickness in terms of height and width) is of the utmost importance. State-of-the-art measurement systems, integrated into the production process, perform this monitoring task and the statistical evaluation of the measured data. These data indicate how steady the production line is, and where processes could potentially be optimized. Problems such as irregular melts, inconsistent production speeds or conductor faults do not go undetected, and can be remedied immediately. For example, unacceptable scrap caused by irregularly melted granular material can be detected and sorted during the manufacturing process. How can the price to performance ratio be optimized? By saving even more material. One thing is clear: Based on just a few available data measurements, production must be tailored to a maximum certainty, and the insulation manufactured with thicker walls than is really necessary. However, if a perfect insulation layer can be guaranteed and the wall thickness rigorously tested right after the extruder, we can aim to manufacture the wall thickness at the lower end of the specified tolerance range. This can save between 2 and 5 percent of total material cost every year. DVO 2 systems combined with a USYS data acquisition, processing and display system embedded with Jacketmaster software can capture and process all critical parameters, such as height, width, minimum and maximum dimensions easily, regardless of cable shape or profile, and at all angle variations. Each ODAC measuring head mounted on the oscillating device DVO 2 oscillates continuously around the product within an angle of +/- 50 degrees and at cyclical speeds of between 2.6 and 45 seconds. Thanks to the oscillation of the measuring head, it is not necessary to keep the sector cable in a fixed position. This unique advantage means that any and all types of sector cable (straight and pre-spiralled) can be measured reliably and accurately in any position, according to the company. The DVO 2 units are installed before and after the extruder to calculate the wall thickness of an extruded, coated sector cable.
Zumbach Electronic AG
www.zumbach.com
Post date: 2/25/2013 |
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| Viscosity Measurement And Control |
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This worldwide leader in viscosity measurement and control has decided to hold prices for 2013. This decision is based on current worldwide economic conditions and the continuing need for manufacturers to stretch their resources. For almost 80 years, this firm has developed a reputation for meeting the needs of industry by offering high quality instruments at reasonable prices. Now more than ever, manufacturers are looking for solutions that help their labs accomplish more with less. In addition to their full line of viscometers and rheometers, the company offers the CT3 texture analyzer with a wide variety of probes and fixtures and the PFT powder flow tester with standard and small volume shear cells. The company is said to be committed to helping its customers deliver maximum return on their investment in instrumentation for quality control and research and development.
Brookfield Engineering
www.brookfieldengineering.com
Post date: 2/25/2013 |
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| Analytical Balances |
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NewClassic ME precision and analytical balances are offered for easy and efficient weighing with precise and reliable results. NewClassic ME models are said to feature large, bright numbers on a high-contrast LCD display. This ensures that results are clearly and easily read from a distance and in poor lighting conditions, according to the company. The balances are said to be extremely easy to use and all of their functions, such as calculating unit totals or checkweighing, can be accessed by using just five buttons. This increases efficiency in day-to-day operations. The draft shield and weigh pan are easy to remove, which makes the cleaning process more efficient. With its rounded edges and smooth surfaces, the balance housing can be quickly wiped clean. To achieve reliable results, it is important for the balance to sit level. Therefore, the balances feature large front feet to ensure quick and easy alignment and leveling. Results can be printed using the printer or exported to a computer for further processing. The NewClassic ME precision and analytical balances help users comply with the requirements of Good Laboratory Practice (GLP) and Good Manufacturing Practice (GMP). The integrated time and date function allows measurement results to be tracked in line with ISO standards. High measurement accuracy coupled with low energy consumption mean the NewClassic ME consumes around 50 percent less energy than conventional models and uses only PVC-free materials. The lower section of the housing is made of robust die-cast aluminum. This solid construction protects the load cell from dirt, liquid and overloads. It also contributes to the above-average service life of NewClassic ME precision and analytical balances.
Mettler-Toledo
www.mt.com
Post date: 2/25/2013 |
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| Wall Thickness, Eccentricity Measurement |
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Wallstarter solutions from the company are said to provide proven non-contact ultrasonic measurement technology. Wall thickness can be simultaneously measured and displayed on four, six or eight points. Thanks to the continuous quality control, material savings can thus be achieved during the entire production process, according to the company. A Wallstarter package includes the UMAC CI measured value processor and a USYS Wallstarter processor display unit, available as a tabletop of 19" rack mounted model.
Zumbach Electronics
www.zumbach.com
Post date: 2/22/2013 |
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| Digital Durometer |
The DD-4 digital durometer is the successor to the company's DD-3. The DD-4 is said to be truly state-of-the-art, and is said to be the ideal instrument for laboratory use. Some of its features include a new, larger direct drive LCD display, USB data ports for computer compatibility, a locking feature to prevent accidental erasure of tolerances, automatic shutoff and low battery warning. Other features include an NIST calibration certificate; conforms to ASTM D-2240; one year warranty; custom made carrying case; high and low buttons for setting tolerance limits; solid state circuitry with LCD display; AC adapter and batteries included; response speed is immediate; holds reading until reset; 0.1 resolution; dial rotates up to 270 degrees; extra-large number display; capable of USB and RS232 communication with approved cables; and now also available with a USB SmartCable to collect data to any Windows application.
Rex Gauge
www.durometer.com
Post date: 2/22/2013 |
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| Transmitter For Process Monitoring |
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The CX-3000 transmitter monitors changes in process fluids, displaying conductivity, resistivity or salinity, along with temperature, for process control in water, chemical, electronics, food production, environmental and wastewater applications. The CX-3000 measures one of three critical process parameters: conductivity, resistivity or salinity. A simple push button interface enables user programming on-site for desired monitoring, with a password protection option for added security. The CX-3000’s dual output design, with a dedicated (0)4 – 20mA output for temperature measurement, eliminates the need for a separate temperature transmitter. Its large backlit LCD screen displays selected parameter and temperature simultaneously. Conductivity is measured over an extended range of 0.000uS/cm – 200mS/cm for extreme applications. The resistivity measurement range extends from 0.00 – 20.00 M-Ohm/cm; salinity measurements cover from 0.0 – 70.0ppt. With a NEMA 4x, IP65 enclosure, the CX-3000 can be wall, panel or pipe-mounted for easy integration in most installations. The line powered unit meets 100-240 VAC power requirements for use internationally. Two adjustable Hi/Lo relay contacts deliver results to automated process control systems.
Sensorex
www.sensorex.com
Post date: 12/31/2012 |
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| High Speed 3D Laser Scanner |
The LJ-V7000 Series high-speed laser scanner is said to set a new standard for speed and precision in 3D laser measurement. In addition to a wide range of heads that provide scan areas as wide as 9.45 inches (240 mm) and Z-axis repeatability as high as 20 millionths of an inch (0.4 µm), the LJ-V7000 Series provides an unprecedented range of onboard measurement tools. The LJ-V7000 Series is said to be the first product on the market to incorporate the next generation of HSE3 CMOS receivers. These imaging sensors allow the system to reach an unmatched profile sampling rate of 64 kHz with a point sampling rate of 12.8 MHz. This speed allows the system to keep up with the fastest production lines while still providing high resolution 100% inspection. In addition, the system is able to acquire data from surfaces with widely varying reflectivity while utilizing a safe, Class II blue laser system. The redesign of the profile acquisition system includes a wide array of communication options. Not only does the LJ-V7000 include traditional USB and RS-232 outputs, the LJ-V7000 is also capable of exporting all profile data over a dedicated TCP/IP Ethernet interface at full acquisition speeds. With the included software development kit, integrating the LJ-V7000 data with a third party post-processing system is quick and easy. To support high speed PLC interfaces, an Ethernet/IP communications option is available. When profile post processing is not desired, the LJ-V7000 also has the ability to provide analog data or judgment outputs using onboard 2D and 3D data processing capability. This processing allows the LJ-V7000 to act as a standalone part evaluation system which can be programmed in minutes.
Keyence Corporation of America
www.keyence.com
Post date: 12/31/2012 |
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| Diameter Measurement With Precise Surface Inspection |
For high-speed diameter measurement and simultaneous lump detection of hoses and tubes, the Laser Series 6000 is offered. With the Tiger Laser 6010 XY, an additional innovative diameter measuring system is provided, with special focus on the combination of diameter measurement with lump inspection. Characteristic for this gauge head is the extremely precise and reliable inspection of the product surface for lumps and neckdowns. Optionally, the Tiger Laser 6010 XY can be combined with a device of the Ecocontrol Series to visualize detected faults. With the clear presentation, manufacturers can evaluate faults realistically. There is also the possibility to store the pictures with the processor system Ecocontrol. The measuring principle of the Tiger Laser 6010 XY is based on the analysis of two high-resolution image sensors as they are common in digital cameras. The image sensors measure and inspect the product from two measuring planes. With this technology, the surface profile of the product is optimally inspected for faults. Due to the high measuring rate, the Tiger Laser 6010 XY detects lumps with an even higher detection probability than the Laser Series 6000. In particular, with the visualization of the product surface, the lump can be assessed, without a labor- or time-intensive rewinding process. Hose and tube manufacturers decide for a device of the Laser Series 6000 for diameter measurement and fast lump detection of products with a bigger diameter from 0.2 to 78 mm. For diameter measurement and fast lump detection of products with small diameters from 0.1 to 10 mm, the Tiger Laser 6010 XY is said to be the optimum solution. The Tiger Laser 6010 XY detects faults with extremely high probability and reliability. The manufacturer identifies and evaluates the faults directly at the Ecocontrol. As a result, labor- and time-intensive rewinding processes can be saved.
Sikora AG
www.sikora.net
Post date: 10/5/2012 |
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| Sample Testing Laboratory |
A state-of-the-art sample testing laboratory is offered at the firm's U.K. facility. This fully equipped laboratory has been developed in response to increasing customer demand for material comprehensive rheological analysis and method development for viscosity testing. The lab has the company's complete range of standard viscometers/rheometers, and also offers testing with the following high end Brookfield instruments: CT3 Texture Analyser – texture analysis testing for the food, cosmetics and pharmaceutical industries utilizing an extensive range of test fixtures, jigs and accessories; Powder Flow Tester – evaluation of powder flow behavior including flow function, wall friction, bulk density and time consolidation; and R/S Rheometers – for controlled rate/stress measurement when sophisticated rheological analysis is required. Detailed test results include equipment and measurement system descriptions, viscosity data with appropriate tables and graphs, and recommendations pertinent to the customers' specific materials and associated test methods.
Brookfield Viscometers Ltd.
www.brookfield.co.uk
Post date: 10/5/2012 |
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| Ultrasonic Thickness Gauge |
The handheld 45MG ultrasonic thickness gauge is said to be an advanced small-sized thickness gauge packed with measurement features and software options. This unique instrument is compatible with the complete range of the company's dual element and single element transducers, making this innovative instrument an all-in-one solution for virtually every thickness gauge application. Applications range from wall-thinning measurements of internally corroded pipes using dual element probes to very precise thickness measurements of thin materials using single element transducers. Ultrasonic thickness measurements are said to be accurate, reliable and repeatable. Instant readings can be achieved from one side of a material, making destruction of the part unnecessary. The 45MG boasts powerful standard thickness measurement features and specialized software options. For corrosion detection applications, the gauge offers optional Thru-Coat and Echo-to-Echo technology for measuring thickness with no need to remove paint and coatings, and time-based B-scan, which converts live thickness readings into cross-sectional drawings. When used with the code-activated single element transducer option, the 45MG is capable of making accurate thickness measurements on many materials, including metals, plastics, composites, glass and ceramics. This feature allows for very precise measurements with a resolution of 0.0001 in. or 0.001 mm. The optional single element high penetration feature enables the gauge to take measurements on very thick or highly attenuating materials, such as cast metals, rubber and fiberglass. The 45MG is built for use in a wide range of weather conditions and difficult inspection environments. Its sealed case is designed to meet IP67 requirements in order to withstand the rigors of very wet or dusty environments. The transflective color LCD with QVGA resolution is said to provide superior readability from bright sunlight to complete darkness. The 45MG features a simple keypad that can be operated with either the left or right hand for easy access to all important gauge functions. The 45MG is designed for use with all single and dual element thickness gauge transducers, and offers standard features such as sound velocity readings, time-of-flight readings, differential mode and reduction rate mode. The optional data logger for the 45MG provides internal storage capacity of inspection data equivalent to more than 475,000 thickness readings, or 20,000 waveforms in various file formats, while the MicroSD card slot provides additional storage. The GageView interface program allows for data transfer with the standard USB cable.
Olympus NDT
www.olympus-ims.com
Post date: 10/5/2012 |
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| Ozone Tester/Ozone Chamber |
The QT-0500 ozone tester/chamber is an accelerated test method used primarily for evaluating the resistance of rubber products to cracking during service life. Samples are set in a fixture so that the surface is in tension and placed in the exposure chamber for some time period specified by either the ASTM method or the user (ASTM D 470, ASTM D 1171, ASTM D 3395, ASTM D 4575, ASTM D 1149). The QT-5000 ozone tester is designed to provide an automatically controlled ozone concentration environment for determining the ozone resistance of rubber. The tester adopts the ultraviolet ray absorption principle and is based on the Beer-Lambert law to inspect the ozone concentration without the use of chemicals. After setting the required ozone concentration and temperature on the touch screen, the PLC control system will maintain the set values. The auto measuring system of UV rays offers the possibility to continuously and rapidly calibrate the ozone concentration under the change in variable flow. The firm offers a wide variety of testing equipment for the rubber industry, including universal testing machines for tensile/compression/bending applications, durometer and IRHD hardness testers, rebound resilience, vertical rebound testers, abrasion testers, rheometers, viscometers, brittleness temperature tester, salt spray testers, aging ovens and many more.
Qualitest
www.worldoftest.com
Post date: 9/19/2012 |
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| In-Line Surface Quality Inspection |
An ultra-modern surface inspection system, the SIMAC 63, is the latest model available in the firm's family of surface inspection systems using state-of-the-art image processing. The design was focused to achieve the best price/performance ratio for practically all tubes, hoses, cables and other quality products made of plastic, rubber and other materials. Additionally, the SIMAC 63 fulfills the demands of the market for a compact, industrial-proof and cost-effective system. Customer benefits are said to include increased product quality, leading to higher customer satisfaction; easy-to-use, with a graphical user interface (GUI) of the latest generation; very compact design; modular, extensible with various options; bright and focused image, sees surface faults down to 100 um; length related scanning and fault definition; and seamless integration of the PC-based system with a network.
Zumbach Electronic AG
www.zumbach.com
Post date: 9/19/2012 |
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| High Resolution Weigh Modules |
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High-resolution weigh modules are said to offer fast and simple solutions for 100 percent in-process control. They can be used to check completeness of parts, kits or modules, as well as the quality of sufaces where material is added or subtracted. A white paper explains how weigh modules are applied for in-line testing with high throughput rates. Traditional methods for in-process control and end-of-line control use electrical resistance, optical imaging, spectrometry, light beam and mechanical sizing. It was not until recently that weighing technology was used in spot checking mode, according to the company. This was due to the design of traditional balances and scales, which did not fit seamlessly into machines and instruments. It also was not obvious that dimensions, coatings, shape or completeness could indirectly be checked while looking at weight deviations or differences.
Mettler Toledo
www.mt.com
Post date: 8/29/2012 |
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| Compact Signal Calibrator |
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The Jofra CSC201 compact signal calibrator is said to offer users an easy-to-use, handheld device for calibrating thermocouples and RTDs (resistance temperature detectors). The rugged, high-accuracy calibrator is said to be a convenient tool for process engineers and ideal for both field calibration and workshop use. The CSC201 was designed to meet the high-accuracy demands of modern sensors and transmitters. A large number of predefined sensor types are available. The instrument can calibrate 14 types of RTDs and 13 types of thermocouples, providing ohms, mV and custom RTD curves. The versatile CSC201 works with pulsed excitation transmitters and programmable logic controllers and, when combined with the firm's APM external pressure module or a Jofra calibration pump, will measure and calibrate pressure as well. The CSC 201 features an intuitive user interface with advanced step and ramp functions, including easy zero, full span entry and user-defined time settings. All functions are displayed on a large ClearBrite graphical display that provides an excellent overview of all information in a single window. In addition, the CSC201 has fuseless protection that protects the instrument from voltage overloads up to 250 VAC. All Jofra handheld calibrators are supplied in a handy soft case that permits operation in the case. A convenient internal storage pocket offers space for test leads and accessories.
Ametek Test & Calibration Instruments
www.ametekcalibration.com
Post date: 8/29/2012 |
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| Melt Temperature Measurement |
The Ultratemp 6000 is an ultrasonic temperature measuring device for the reliable measurement of polyethylene melts. The melt temperature of the polyethylene, which is used during the extrusion of hoses and tubes, is extremely critical. A few degrees decide between a homogeneous and thus optimum melt and the risk of unmelted or burnt material. The Ultratemp 6000 is a temperature measuring system which continuously measures the melt of polyethylene melt precisely, directly before the crosshead during extrusion. It works on a non-contact basis. Besides temperature measurement, the Ultratemp 6000 detects inhomogenities in the melt. The high measuring rate allows a fast response time as well as the registration of small temperature variations. The system does not influence the melt flow properties, as the ultrasonic sensors are positioned outside of the flow channel. Therefore, melt shear heating effects do not occur. The Ultratemp 6000 importantly contributes to process optimization and cost reduction in hose and tube extrusion lines, according to the company. Special editions for the measurement of PVC melts are available.
Sikora AG
www.sikora.net
Post date: 7/30/2012 |
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| Valve Dispensing Systems |
Model 475 valve dispensing systems utilize a pneumatic, normally closed diaphragm valve to accurately dispense low- to high-viscosity fluids. The design of the internal diaphragm and adjacent parts prevents migration of fluid into the actuating section within the valve. The toughness of the diaphragm, along with the selection of appropriate materials for component construction, ensures long diaphragm and valve life between maintenance schedules. These features also are said to make these valve systems ideal for dispensing light-curable materials as well as reactive materials such as cyanoacrylates, anaerobics and solvent-based products. Accurate, repeatable performance is easily achieved by utilizing the valve’s stroke adjustment knob to precisely dial in a desired shot volume. The included 25-micron air filter regulator permits the passing of only clean, dry, particulate-free air, ensuring the system’s long and continuous life. The regulator includes an integrated shutoff valve and pressure exhaust to quickly and safely depressurize the system, eliminating the need for the operator to open and close the regulator.
Dymax
www.dymax.com
Post date: 7/30/2012 |
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