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Click here to read the
January issue.
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Product Spotlights
| Extrusion And Converting Industry Assistance |
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An iPhone application is said to be making it easier for the company's customers and employees to access essential information. This user-friendly application is said to be among the first of its kind developed by a converting and extrusion industry manufacturer. The application features this company, its products, and trade show and contact information, as well as current news releases. It also includes useful calculators that enable users to determine critical production data. This includes a web/roll data calculator, film or sheet throughput rate calculator, and a pipe, profile and tubing throughput calculator. The calculators toggle between the English and metric systems. On the contact page, customers can easily contact the company's personnel using the phone number and email links provided, as well as view location maps by using the address links.
Davis-Standard
www.davis-standard.com |
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| Training Programs |
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With widening skills gaps becoming increasingly urgent for plastics processors across the country, this company offers the RightStart process to help plastics companies kick-start their mission-critical training programs. RightStart is a specialized launch process that begins with an on-site visit to create a custom training plan specific to each customer and its employees. Training specialists select from a comprehensive array of world-class online courses and advanced process simulators produced in collaboration with experts throughout the industry, according to the company. The online training is accessible anytime, so participants can go at their own pace.
Routsis
www.traininteractive.com |
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| Engineering Simulation Technology |
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The Ansys 14.0 engineering simulation technology suite is designed to optimize product development processes and reduce the time and cost needed to foster product innovations. The advanced technology behind Ansys 14.0 is said to include hundereds of new, advanced features that make it easier, faster and less costly for organizations to bring new products to market. The framework for the industry's broadest and deepest suite of advanced engineering simulation technology, Ansys Workbench delivers unprecedented productivity, according to the company. Tighter integration, for example, is said to bring more physics applications together to power customers' simulation efforts, enabling them to predict with confidence that their products will thrive in the real world.
Ansys
www.ansys.com |
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| Consulting And Engineering Solutions |
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This supplier of complete consulting and engineering services offers single-source engineering solutions to the automation and manufacturing industries. The company's service offerings range from design and simulation to programming, installation and support of industrial automation solutions. This company employs approximately 150 engineers, designers and programmers to help manufacturers, systems integrators, line builders and robot OEMs deploy robotic based automation. The firm is an engineering service company, providing project resources, project engineering, project management, consulting and engineering outsourcing throughout North America and around the world.
Applied Manufacturing Technologies
www.appliedmfg.com |
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| Product Design Verification |
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This manufacturer of environmental test chambers offers testing services to simulate various conditions faced by products and their packaging, and a comprehensive evaluation of the findings. Testing services are available for virtually any products at any point in the design cycle. These services subject items to simulated environmental, temperature, humidity, corrosive, shock and vibration conditions. Findings are used to improve design and/or production processes, to reduce after-sales service and/or to ensure product quality and reliability. Both of the company's testing laboratories are outfitted with the most current testing technologies, and are staffed by a team of on-site test technicians who coordinate a tailored, cost-effective solution to meet specific product development needs.
Cincinnati Sub-Zero
www.csztesting.com |
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| Vibratory Feeder Rebuilding |
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Remanufacturing suspended magnets, drum magnets, vibratory feeders, wet drum separators and more can save thousands of dollars versus buying new, according to the company. The firm's 5-Star Service offers a rebuild program to keep customers' older equipment running efficiently while decreasing downtime. The 5-Star Service staff of trained technicians quickly disassembles and diagnoses problems. Once the repair project is approved, equipment is remanufactured to original specifications, tested and given an "as new" warranty.
Eriez
www.eriez.com |
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| Weld Lines Prediction |
This company announces the new functionality of its injection molding simulation software Sigmasoft. The simulation of the cavity filling in injection molding allows identifying regions where weld lines are formed, not only on the surface but also through the part’s thickness, with a completely 3D approach. With the interface Sigmalink, it is now possible to transfer this 3D information into FEA (finite element analysis) software to consider the drop in mechanical properties in these regions when performing structural design. A particular advantage of Sigmasoft is the fully 3D prediction of the weld lines, which reproduces the weld regions not only on the surface, but also through the part’s thickness, as it occurs in reality. Weld lines occur as a consequence of the collision of two (or more) flow fronts in the cavity of a mold. This disruption in the homogeneity of the injection molded part causes optical defects, which compromise the surface quality, but also produces a weakening from the mechanical point of view and, under certain circumstances, weld lines can even act as stress concentrators. Therefore, there is a loss in the mechanical properties in the regions where weld lines appear. Using the tracer technology, which has been available for years in Sigmasoft, the appearance of weld lines can be reproduced during the filling stage. The location of the weld lines can be described precisely and an indication is given regarding how critical they are. The formation of the weld lines during the filling stage and the way they flow as the packing pressure is applied are predicted accurately in a 3D approach. The interface Sigmalink enables exporting (mapping) physical and flow-related properties into commercial software for FEA (such as Ansys, Abaqus, Radios, etc.). Factors such as flow and thermal induced stresses and fiber orientation can be considered in the FEA. With a further expansion of Sigmalink, it is now possible to export the information about the final position and 3D profile of the weld lines in the structural FEA. In this way, the drop in the mechanical properties produced by the apparition of weld lines can also be considered in the mechanical part design.
Sigma Plastic Services
www.3dsigma.com |
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| Mixing Software |
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MixCont operational intelligence solutions products include: MixCont database solution which links databases/tables/queries/procedures for integration of information related to process data (process fingerprints, signals from mixer/mills, ERP), laboratory related data (profiles, limits, test results), raw material data (properties, specifications, stock, purchasing and delivery data), compounding recipes formulation data, weighing data for materials for mixed batch, productivity and shift related data (production time and time components, failures, events, etc., interfaces to SAP/dynamics for input and output information, and temporary results generated by MixCont data processing engine for control and online reporting purposes; MixCont real time data and events processing engine (module receives process signals from the equipment like mixer/mills,
shift and productivity related data, information from user ERP servers, laboratory devices,
etc.); MixCont process analyzer for mixer line (module estimates the properties of
mixing batch online, conditions of the mixing process, identifies the regular and non-regular
events during the process control, optimizes the process with the aim to provide requested
quality parameters (viscosity/dispersion/distribution) taking into the consideration the
batch/materials properties and process/machinery conditions); MixCont process handling data tools; MixCont laboratory management system (ultimate system includes interfaces to laboratory devices for lab test data acquisition, manipulation and reporting; and MixCont compounding/recipe formulation/raw materials manipulation module (includes manipulation functions with raw material data and for recipe composing and manipulation, including PHR, volumes, costs, weighing devices info).
MixCont AB
www.mixcont.com |
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| Tire Management Software |
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An enhanced version of the Tiremetrix TPMS management software TPMS Manager has been introduced. The new product, TPMS Manager - Powered by TIA (Tire Industry Association) features new content focused on TPMS training and TPMS service tips for passenger and light truck tire service technicians. This launch is said to be very important for the tire industry, because now technicians can get immediate access to the knowledge base of TPMS service from TIA. TPMS Manager is said to have the most comprehensive TPMS data in the industry, and combined with the TIA service information, offers the most extensive information resource related to servicing, training and troubleshooting TPMS, according to the company. TPMS Manager - Powered by TIA is said to be a valuable resource for any company that services TPMS equipped vehicles. The easy to use interface allows a tire shop to navigate the process of selling and servicing TPMS. The recent clarification from NHTSA regarding the make inoperable clause further demonstrates the need for accurate TPMS service information, delivered at the point of sale, according to the company. One of the biggest enhancements to the product is a special set of TIA "Tech Tips," exclusive to TPMS Manager - Powered by TIA. These tips are said to provide quick access to the solutions for difficult TPMS problems a technician might encounter. Since TIA also has an extensive video library of TPMS information, including relearn summaries, a lot of the footage can be linked to particular makes and models. In many instances, technicians will be able to read the written step-by-step relearn procedures or watch the video. It is said to be difficult to keep up with the changes that accompany each new model year from an industry training standpoint, so the partnership with Tiremetrix is said to provide a platform that can be continually updated in between programs. By combining the Tiremetrix database with TIA's training and technical support, tire service providers will have access to a complete training and troubleshooting resource that keeps pace with the changes in technology, according to the company. TPMS Manager - Powered by TIA is available to tire retailers as a monthly or annual subscription.
Tire Industry Association
www.tireindustry.org |
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| Statistical Process Control |
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This international developer of statistical process control (SPC) software solutions offers an update to its Synergy 2000 for its customers worldwide. The new capabilities are focused around enhancing the users’ access to information to run their business more efficiently and effectively. This company is said to be leading the industry by providing superior functionality so users have multiple ways to access the wealth of information available at the click of a mouse. The firm is said to be consistently releasing new capabilities for its product line to so that users at all levels can increase productivity, reduce product defects, boost production rates and generate new business. Features include a new scorecard report card that enables a user to instantly get a snapshot of their vital production metrics for up to six characteristics; a cost of analysis report which is generated using Six Sigma methodology; an automatic certificate of analysis report that generates information; the ability to hyperlink often-referenced documents, images, web sites and videos with one-click access, regardless of the filename or location; more versatility related to trend tests and trend test rules; and the system provides users one view to see control limits, specification limits, trend test violations and notes.
Zontec
www.zontec-spc.com |
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| Enterprise Software |
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This provider of enterprise software and IT services to manufacturers worldwide announced that the integration of its ERP software and Mattec MES manufacturing execution system has helped Lakeside Plastics, a mid-sized Canadian plastic injection molder, earn automotive industry recognition and a 15 percent increase in business. Faced with shipping errors, inventory accuracy issues and weak supply chain management, Lakeside implemented Solarsoft iVP to solve its issues and strengthen enterprise-wide control. Solarsoft iVP, an ERP system developed for discrete manufacturers in intensive supply chains, manages Lakeside’s financial operations, EDI, inventory, materials planning and order processing. To add to Lakeside’s impressive results in automating the key points of its supply chain, such as improving its inventory accuracy, Lakeside implemented Solarsoft’s Mattec MES manufacturing execution system, which eliminates manual processes and provides real-time production monitoring and control. The system integrates with Solarsoft’s iVP ERP system to provide a clearer picture of operations on the shop floor and to enable more accurate planning and execution to meet customer demands.
Solarsoft Business Systems
www.solarsoft.com |
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| Injection Molding Simulation |
Sigmasoft software is designed for 3D injection molding process simulation. Sigmasoft offers functionality of its multi-cycle analysis, said to be a new benchmark in injection molding simulation. In conventional injection molding software, a fixed mold temperature is defined and the whole simulation is carried out under the assumption that this value remains constant over time, according to the company. In reality, however, customers have a very complex thermal process taking place within the mold: The steel is cooled with a tempering system, the mold is heated when the hot polymer melt enters the cavity and there is a loss of thermal energy towards the surrounding environment. All governed by the heat transfer properties of the materials present throughout the system, including polymer melt, runner system, inserts, mold and isolation materials. Only when these complex interactions are considered will the real production conditions be reproduced in the simulation. The 3D-approach of Sigmasoft is said to allow all the components in a mold, including all the thermal and physical properties of each one of them, to be exactly reproduced. Therefore, the heat transfer process can be accurately calculated between each one of the components. To accurately simulate the production conditions, the heat transfer process taking place in reality must be exactly reproduced in the simulation. This includes the heat-up during the start-up of the machine, when the mold is heated from room temperature to its production conditions (typically between 60 degrees and 120 degrees C) by the tempering system. It also includes the warming up produced by the hot polymer melt over several consecutive pre-production cycles, as happens in actual run conditions. Sigmasoft is able to exactly reproduce the heat-up stage, as well as simulate the thermal evolution of the mold over multiple consecutive production cycles. This accurate calculation predicts the real temperature in each location of the mold during production, producing a condition that more closely reflects reality for the polymer as it sets inside the cavity. This allows the software, for example, to predict how long the polymer remains in a fluid condition so that post-pressure can be applied, or where will the thermally induced deformation most likely compromise the part quality. Another of the advantages of multi-cycle simulation is the possibility to calculate how many production cycles are required for the mold to achieve cyclic equilibrium, and thus consistent quality conditions over a production run. Therefore, the number of parts required before the actual production begins can be more accurately predicted. The system can be optimized to minimize the number of pre-production parts that are required. Another possibility is to compare the efficiency of different tempering systems to understand how to achieve equilibrium more quickly or how to consume less energy.
Sigma Plastic Services
www.3dsigma.com |
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| Business Software |
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This company's mid-market ERP solutions are said to be designed to meet the most elaborate business processes, while minimizing all the associated costs of installing, operating, maintaining and growing the system. This company is said to provide customers with the most comprehensive maintenance and support plans in the industry, including customer focused software improvements. The company's fully integrated ERP software is said to provide companies with the ability to streamline financial, distribution and manufacturing processes, improve control of the business and make faster decisions, develop profitable relationships with partner suppliers and customers, and reduce operating costs.
Sage ERP
www.sageproerp.com |
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| Hose And Tube Extrusion Inspection |
During the production of hoses and tubes it is necessary to measure quickly specific product parameters such as wall thickness, eccentricity, inner and outer diameter and ovality with high accuracy, to analyze and to control to the nominal value, according to the company. For this application, the firm has developed the X-Ray 6000, an online x-ray measuring system for quality control in hose and tube extrusion lines. The X-Ray 6000 is used to increase quality of the end product and simultaneously to save material through avoidance of over wall thicknesses. The X-Ray 6000 is installed for the measurement of the cold wall thickness after the cooling trough, between two cooling troughs or optionally at the beginning of the line to display hot measuring values directly after the extruder. It is suitable for diverse product diameters from .03“ to 10.6“ (0.7 to 270 mm). Single layer or multi layer hoses, aluminium composite tubes, pressure hoses with textile reinforcement, small or large diameter hoses made of PE, HDPE, PVC, EPR as well as foamed products, and products made of EPDM, nylon, rubber and silicone are said to be reliably measured by the X-Ray 6000. Moreover, it is suitable for quality control of medical or cosmetic tubes. The measuring principle is based on the latest x-ray technology, where the hose or tube is transilluminated by x-rays. The image of the product is directly projected on high-resolution x-ray image sensors and analyzed. Directly from the x-ray image, the measuring values of all product dimensions are calculated. The measuring values are available within seconds. This technology allows for a continuous measurement and control of the line under consideration of the minimum values. Outstanding features of the X-Ray 6000 are a high accuracy, which permanently ensures precise measuring values, as well as a selectable measuring rate of 1 to 3 Hz (optional 10, 100 Hz). The device is equipped with XLL (eXtra-Long-Life) x-ray tubes for the highest reliability and life time. Moreover, the system has a universal power supply, which covers all common supply voltages.
Sikora International
www.sikora-usa.com |
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| Laboratory Presses |
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Laboratory presses available from the company and featured in literature include a 30 ton model and a 75 ton model. The 30 ton model is a four-post design with 12" x 12" or 15" x 15" platens. It features a double acting cylinder for fast opening/closing, along with a fully guided bolster. The control panel is PLC programmed for automatic and manual cycles. The 75 ton, four-post model features 18" x 18" platens.
Gomaplast Machinery
www.gomaplast.com |
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| Testing Instruments, Laboratory Equipment |
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The company's 40-page product overview catalog features testing instruments, laboratory equipment, software systems, service and consulting. Highlighted are rheometers, ozone testers, Mooney viscometers, test sample preparation systems, hardness and density testers, dispersion testers, software systems, service and calibration. This company is a manufacturer of testing instruments for the rubber and elastomer industry, offering service, maintenance and calibration, as well as all required spare parts. The company also designs, develops and manufactures electronics and control systems for various industries and applications.
MonTech
www.rubber-testing.com |
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| Automatic Sorting System |
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The Lite D automatic sorting system is composed of two tables which enable the pieces to be checked on both sides. The pieces will be loaded in a bulk bin and then separated in different bins, into good parts (in the tolerance range) and scraps, at the end of each inspection cycle. The operator sets the machine with the parameters and the tolerances required, and as a result obtains a complete report of the good parts, the scrap details and the counting of each type. The machine is said to guarantee a perfect repeatability of the checks and traceability of the inspected batches.
Doss Visual Solution srl
www.doss.it |
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| Rotary Optical Inspection Machine |
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The company's rotary inspection machine is built up around a rotary table and is said to be designed for the highest quality inspection. Using this machine, it is said to be possible to deform the seal during the inspection, making splits formerly unseen visible. The rubber seal rotates within the pallet. Multiple, overlapping pictures of sections of the seal are taken during its 360 degree rotation. This is said to create an extremely high resolution and an incomparable surface inspection system. Typical seals inspected include oils seals or shaft seals, high precision o-rings, diaphragms, ceramic seals, sintermetal parts and metal-rubber parts or plastic-rubber compounds.
Nela Vision Systems
www.nela-usa.com |
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| HNBR Elastomers |
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Zetpol EP HNBR is designed to improve processing in injection molding applications and to reduce operating costs without compromising the performance of finished parts, particularly complex parts. Zetpol EP is said to provide a substantial improvement in mold flow and superior process safety at injection molding temperatures to help eliminate knit lines and part delamination. Like standard Zetpol grades, Zetpol EP elastomers are proven to achieve an excellent balance of heat and environmental resistance, as well as outstanding dynamic properties, according to the company.
Zeon Chemicals
www.zeonchemicals.com |
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| Mold Protective Coating |
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Developed to be used for molds in storage, the company's 1725L mold protective coating is said to have proven to protect molds from rust and corrosion indefinitely. It can be simply applied by spraying or wiping a thin, even film on to the mold surface. The applied coating is clear, dry and non-oily, allowing for the mold to be put into service without cleaning prior to the commencement of molding. Dirt, dust and other contaminants will not adhere to the applied coating. As well as protecting the mold surface, the coating is said to provide an excellent base release coating to aid in break-in of molds put back in service. Samples are available for testing.
McLube Division, McGee Industries
www.mclube.com |
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| High Performance Colorants |
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High performance (HP) colorants are available for replacement of traditional heavy metal based pigments. The company's HP dispersions can be utilized where weathering, exterior exposure and high temperature have precluded the use of normal organic pigments. In the past, this kind of color space could only be filled with lead chromates, cadmiums and molys. The company's HP colorants are said to be a proven way to formulate green. Many have FDA status. All are heavy metal free.
Akrochem
www.akrochem.com |
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| Oriented Polypropylene |
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Oriented polypropylene (OPP) label application technologies available from the company include technologies for pressure sensitive labeling (PSL) applications, Label-Lyte OP top coated films and Digilyte OPP films for digital printing. Label-Lyte ROSO OPP films for roll-on-shrink-on label applications; Label-Lyte films for wrap-around, cut-and-stack label applications; and Label-Lyte OPP films for wrap-around, roll-fed/reel-fed label applications are offered. These products are designed for use in packaging for beverages, food, health and beauty products, medicines, automotive products and household goods.
ExxonMobil Chemical
www.exxonmobilchemical.com |
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| Chlorinated Paraffins |
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Akrochlor chlorinated paraffins are said to be a low cost source of halogen for flame retardant purposes and are compatible with most polymers (use resin product in EPDM for maximum compatibility). Grade selection is usually based on the best combination of chlorine content, viscosity, volatility and cost for the end-use product. Akrochlor chlorinated paraffins are available in a variety of grades, in both liquid (L grades) and resin (R grades) form. Akrochlor resin grades offer the highest chlorine content, but liquids are often used for the combination effect of plasticizer and flame retardant. Chlorinated hydrocarbons are also very resistant to microbial and fungi attack.
Akrochem
www.akrochem.com |
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| Polyacrylate Elastomer |
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A new grade of HyTemp has been added to the company's polyacrylate elastomer family. Intended for use in charge air cooler (CAC) hose for turbo diesel (TDi) or turbo gasoline applications and other high-performance automotive parts, HyTemp AR212XP offers better polyacrylate extrusion performance, while bringing the same level of heat and fluid resistance of Zeon’s high-temperature ACM (HT-ACM) elastomers, at a greater than 50 percent faster extrusion rate. In addition to an increased rate of extrusion, HyTemp AR212XP is said to offer many benefits compared to HyTemp AR212HR, including improved extruder feeding and improved surface finish. It offers higher tear resistance, while also providing OEMs with improved dynamic performance in the end use application. Additionally, AR212XP offers manufacturers the ability to use an increased level of filler loading to attain equivalent hardness but achieve an increase in ultimate elongation. HyTemp AR212XP was specifically designed for hose applications requiring the conveying of extremely hot air saturated with petroleum-based oils and fuels. HyTemp polyacrylate elastomers have traditionally been used for the sealing or conveying of fluids used in engines, automatic transmissions or power steering systems. These durable elastomers can perform in a broad range of temperature extremes while resisting some of the most aggressive lubricants.
Zeon Chemicals
www.zeonchemicals.com |
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| Rubber Lubricant And Anti-Stick Coating |
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MAC-1023 is a water-based rubber lubricant and antistick coating for rubber and plastic parts. It is said to have proven to perform well as an assembly and insertion lubricant with numerous parts and compounds. The coating will dry to a clear, colorless film coating with excellent durability, lubricity and superior slip properties coupled with an extremely low coefficient of friction. Users have noticed a significant reduction in the force and time required in assembly, according to the company. The coating is chemically and thermally stable. Applications include automotive assembly, o-rings, seals, bushings, hoses, grommets, etc. The product is environmentally and worker friendly. MAC-1023 can be applied to all materials, including rubber, plastic, composite, sponge and all types of metal.
McLube Division, McGee Industries
www.mclube.com |
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| Car And Light Truck Tire Building Machine |
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The Exxium car and light truck tire building machine is based on the company's Maxx technology and is said to combine high production efficiency and tire quality with the flexibility to handle a wide range of tire designs. The machine can handle 12"-24" rim diameter tires and has the ability to produce hands-off as well as with an operator. The more complex tire designs with additional full rubber components, steel and/or fabric chafer strips call for operator involvement, which is often also a crucial aspect in the overall quality assurance system. A typical cycle time on the Exxium with a regular tire is 44 seconds. Maxx technology is a design approach to completely rethink the actual purpose, simplify where possible, question the conventions which led to previous current designs and make use of the latest technologies in materials and components. The company's Maxx tire building machine is said to be further improved and distinguished from the Exxium by a complete ultra high productivity hands-off and eyes-off philosophy, featuring robots and requiring special apexed bead stacking equipment.
VMI Americas
www.vmi-group.com |
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| Vertical Injection Molding Machine |
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The Benchmark S3 machine hosts a bundle of new technical features like ServoGear, ActiveFeed, PlastControl and QuickLock, as well as the further developed FIFO-Advanced. In addition, the S3 machine is equipped with the DRC 2020HT operating panel and a new service-friendly covering. The focal points of the machine concept include significant reductions in material and energy consumption, plus noticeable improvements in the production process, according to the company. ServoGear sees the S3 introducing for the first time servo-driven hydraulics. This energy-saving hydraulics concept features a two-pump system and stands out because of its approximate 45 percent lower energy consumption of the energy used so far for the movements in a four-minute cycle. In real terms, this is said to add up to an approximate 10-13 percent savings in overall energy consumption. The clamping system has been reworked and now has even larger opening widths and a hydraulic oil supply which is almost totally ducted or integrated within the mold carrier plates. The patented FIFO A injection unit has also been redesigned and now debuts under the name FIFO-Advanced. Large silicone stuffing systems can be integrated even with small injection volumes. In addition, the injection unit can be fitted with the actively driven feed roller, ActiveFeed, which enables the handling of thicker material strips than is possible on comparable units. The S3 version also features a newly developed non-return system. This hydraulically operated non-return valve is known as PlastControl for which patents have been applied.
Desma
www.desma.biz.com |
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| Bulk Bag Handling System |
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At an elastomer manufacturer's location, the company's bulk bag discharger unloads carbon black pellets from a bulk bag into a purpose-built hopper, from which a 15 ft. (4.5 m) long, 4.5 in. (11.4 cm) O.D. flexible screw conveyor transfers the material to a steel tote. A forklift transports the tote along the mezzanine to the container above one of the mixers, where it releases its load. The bulk bag discharging system is said to have allowed the company to cut inventory by 90 percent, while preventing carbon black dust from contaminating the plant environment. Cost savings and improvements in efficiency and competitiveness are said to have accrued as side benefits. The bulk bag discharger also improves site cleanliness. It is engineered to fully contain the material being unloaded, preventing contamination of the product and plant environment.
Flexicon
www.flexicon.com |
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| Vibratory Pan Feeder |
The Kraus L-Series vibratory pan feeder is said to provide excellent performance and reliability for feeding almost any granular material from abrasive silica sand to very fine granular powders. Applications include weighing and batching where feed control is essential. It is said to be ideal for feeding coolers, dryers, belt conveyors, bucket elevators, weigh hoppers, continuous process systems and continuous mixers. The L-Series vibratory pan feeder can be operated with a variable speed controller or in a fixed rate application. It can be stopped instantly without any dynamic movement, as seen with a typical electric vibrating motor. Because it is air-operated and requires no motor starters, it is said to be ideal for explosion-proof atmospheres. In addition, the L-Series Pan Feeder is low in cost and maintenance. The heavy-duty construction is available in mild steel, abrasion resistant steel or stainless steel. Stainless steel construction is available in polished or mill finish.
Dynamic Air
www.dynamicair.com |
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| Modular Central Chilling |
The GC Series central chiller uses a green refrigerant and is modular to be able to grow as a business grows. The modules range from 20 to 60 tons of cooling and the end user can build a system up to 300 tons, all using proven hermetically sealed scroll compressors, stainless steel brazed plate evaporators, and a choice of shell and tube water cooled condensers or aluminum micro-channel remote air cooled condensers. R410a refrigerant is chlorine-free, which complies with the Environmental Protection Agency's newest, most stringent guidelines. The benefits to R410a include improved system efficiency as well as higher capacity rates. A full suite of electronic sensors with digital readout include leaving and entering fluid temperatures, compressor suction pressure, compressor discharge pressure, condenser inlet temperature, superheat, sub-cool, pump pressure and tank level. Monitoring the conditions of the chiller provides "adaptive control," where the operator can adjust the operation of certain components with the chiller approaches an alarm condition in an effort to keep the chiller running with minimal to no downtime. Optional hot-gas bypass allows for the system to operate down to 20 percent of the smallest module, providing tight temperature control, if necessary. Optional web access to the controller will allow a technician to diagnose alarms and see real time data without having to go directly to the site. The controller includes alarm history and capacity profile information.
Sterling
www.sterlco.com |
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| Hydraulic Presses |
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Literature describes this company's hydraulic presses for the rubber industry. Featured is a 64" x 64", 1,750 tons @ 2,800 psi press. The press includes a 400 gallon hydraulic system, 3,000 psi maximum, tonnage/decompress and open/close directional valves, oil filter, cooling loop with heat exchanger, etc. It also includes a control panel with an Allen Bradley PLC programmed for manual and automatic cycles, 1/4 DIN digital temperature controllers, digital pressure switch, solid state relays, dual palm closing, emergency push button, and more.
Gomaplast
www.gomaplast.com |
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| Environmentally Friendly Portable Chilling |
The GP Series is said to be the first green portable chiller in the industry to offer R410a refrigerant and is designed to meet the new regulatory requirements that went into effect in January 2010. R410a refrigerant is chlorine-free, which complies with the Environmental Protection Agency's newest, most stringent guidelines. The benefits to R410a include improved system efficiency as well as higher capacity rates. An electronic modulating capacity control maintains leaving fluid temperature to within 0.1 degrees F, and electronic sensors with digital readout include leaving and entering fluid temperatures, compressor suction pressure, compressor discharge pressure, condenser inlet temperature, superheat, sub-cool, pump pressure and tank level. Monitoring the conditions of the chiller provides "adaptive control," where the operator can adjust the operation of certain components when the chiller approaches an alarm condition in an effort to keep the chiller running with minimal to no downtime. Optional web access to the controller will allow a technician to diagnose alarms and see real time data without having to go directly to the site. The controller includes alarm history and capacity profile information.
A magnetic connection on the controller interface allows it to be mounted anywhere on the unit, allowing the processor to fit the chiller anywhere since there is no front or back to the unit. The controller's cable can also be extended to have the control mounted anywhere on the process line, bringing information to the processor for easy access to the chiller functions where and when they need it.
AEC
www.aecinternet.com |
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| Global Rubber Demand Forecast To Reach 27.2 Million Metric Tons In 2012 |
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Singapore - The latest rubber statistical bulletin and rubber industry report published by the International Rubber Study Group for October-December 2011 states that, "Annualized global rubber consumption reached 25.8 million metric tons by the end of the third quarter of 2011, 6 percent higher than at the same point in 2010, reflecting a decelerating increase in the demand for vehicles and tires. Global synthetic rubber production was 7.5 percent higher than at the end of the third quarter of 2010, in line with the relatively strong growth seen in SR consumption supported by competitive prices, while the global natural rubber supply was 4.1 percent higher than at the end of the third quarter of 2010. Global rubber demand is forecast to reach 27.2 million metric tons in 2012. Global synthetic rubber demand is expected to grow by 5.5 percent in 2012, while global natural rubber demand is forecast to rise to 4.6 percent in 2012. The global NR production is forecast to rise by 5.1 percent in 2012, driven by higher growth in normal production."
International Rubber Study Group
www.rubberstudy.com |
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| IRSG Expects Five Percent Growth In Rubber Consumption |
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Based on figures through the first nine months of 2011, the International Rubber Study Group (IRSG) expects total rubber consumption to total 25.9 million metric tons in 2011, and 27.2 mmt in 2012. Global synthetic rubber demand is forecast to grow by 5.5 percent to 14.9 mmt in 2011, and by a further 5.5 percent to 15.7 mmt this year; global natural rubber demand is forecast to rise by 2 percent to 11 mmt in 2011, and by a further 4.6 percent to 11.5 mmt in 2012. The IRSG said global natural rubber (NR) production is forecast to rise by 4.4 percent to 10.9 mmt in 2011, and sees output this year expanding at a higher rate of 5.1 percent to 11.4 mmt. The IRSG reported that total global rubber consumption continued to increase in the third quarter of 2011, rising to 25.8 mmt on a moving annual total (MAT) basis in September 2011. The rate of expansion has continued to decelerate, slowing down to 6 percent from 7.1 percent, respectively, over the same period. Global NR consumption totaled 10.9 mmt on a MAT basis in September 2011, continuing to grow at a decelerating rate. Global synthetic rubber (SR) consumption data were revised downwards from 2006-present, and were 14.8 mmt on a MAT basis in September 2011. Here, the rate of growth accelerated in the third quarter of 2011 as compared to the second quarter. Global total NR exports expanded to 7.48 mmt in September 2011, 6.5 percent higher than exports at the same point in 2010. World total SR exports continued to expand during the third quarter of 2011, increasing by 8.6 mmt on a MAT basis in September 2011, rising from 8.5 mmt on a MAT basis in June 2011. The IRSG said, on aggregate, the trend of volume of exports of selected latex general rubber goods from the five leading countries appears to be continuing to decrease in the third quarter of 2011. It is still centered on the other gloves sector, and is driven by the weakened state of the global economy. Global NR latex consumption dropped by 3 percent in September to 1.3 mmt, and appears to be driven by NR-SR substitution in downstream latex industries, as well as concern over slowing global NR demand in general rubber products.
International Rubber Study Group
www.rubberstudy.com |
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| Heavy Duty OTR Tire Manufacturing To Gain Traction Over The Next Five Years |
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Los Angeles, CA - According to IBISWorld, a publisher of industry market research, "The heavy duty OTR tire manufacturing industry will continue to gain traction over the next five years. The construction sector's recovery and continued growth among agriculture and mining markets will drive demand for OTR replacement tires and new equipment purchases, which will spur demand from OEMs. As such, industry revenue is anticipated to increase at an average annualized rate of 2.7 percent to $1.3 billion over the five years to 2016, with revenue forecast to grow 4.6 percent to $1.21 billion in 2012. The heavy duty tire industry is rolling its way to a recovery. Revenue is expected to increase at an average rate of 0.1 percent per year to $1.2 billion in the five years to 2011, with revenue growing 3.6 percent in 2011. Increased demand for construction, mining and agricultural machinery manufacturing and tire replacement for those products has driven the industry's recovery. Growing demand for off-the-road (OTR) tires in developing nations has also supported the industry's growth. The construction, mining and agriculture sectors primarily purchase this type of equipment and OTR tires. In the years before the economic downturn, the tractors and agricultural machinery manufacturing industry performed strongly, with high food prices boosting farm income, enabling them to purchase more equipment and OTR tire replacements. Then, the recession abruptly ended this growth. Construction equipment manufacturers also felt the pinch from the recession. Construction projects were shelved as the housing bubble burst. These factors resulted in fewer OTR tire purchases from construction machinery manufacturers and less demand for replacements. Demand from the mining, oil and gas machinery manufacturing industry has risen over the five years to 2011, underpinned by booming global demand for mineral and energy commodities. This trend resulted in strong demand for machinery and equipment and the OTR tires sold along with them. Rapid growth in developing countries and the soaring mining industries in North and South America have resulted in exports demanding a significant portion of domestic production. The next five years are set to be full of green lights for the tire industry and will benefit major players including Bridgestone Corporation, Titan International and Compagnie Generale des Etablissements Michelin. The U.S. economy will gain strength, and downstream and export markets will surge ahead, driving demand from original equipment manufacturers (OEMs) and for replacement OTR tires. As a result of these trends, revenue is set to grow 2.7 percent annually to total $1.3 billion in the five years to 2016, with growth of 4.6 percent in 2012. “During the next five years, rising farm incomes will generate moderate demand for agricultural machinery and corresponding purchases of OTR tires,” says Samadi. Among the construction market, stronger construction activity will encourage companies to invest in new machinery and equipment and OTR tires. Finally, rising commodity prices will cause customers in the mining, oil and gas sectors to resume spending on machinery and equipment and OTR replacement tires."
IBISWorld
www.ibisworld.com.au |
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| Molded Parts Inspection |
This company offers a source for inspection of molded parts at rates of up to 400 parts per minute. The firm can build systems that can be reprogrammed in the future to inspect second or third parts, saving cost and time. The company can design flexible-adaptable part inspection systems. Inspection systems designed for rubber parts face a number of challenges not encountered in other materials. If a part is fresh out of the mold, it will have a very high adhesion to the surface it touches. It will continue to dry out the surface and get harder to move as time passes. This company's inspections use laser, vacuum and optical measurements to meet the design criteria of customers' parts. Customers would like to present a drawing, and ask that the inspection finds everything shown on the drawing. Rubber parts vary for many reasons, making it almost impossible to test for every fault that can be developed in a rubber part. The idea would make inspections very expensive and add unneeded requirements to a system. This company uses optical inspections with light to check diameters, slits, concentricity and height. The accuracy is changed by how fine of scan lines are being used in the camera. The optical camera counts pixels along the edge of the parts. The programmer sets limits for both minimum and maximum size inspection. The camera uses light to define geometry of the part so the selection of the correct light source is very important; this source can be a red LED light, blue LED light or white light. The placement of the light above, below or to the side of the part is used to produce the best shadow to define an edge.
Altman Manufacturing
www.altmanmfg.com |
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| Insulating/Jacketing Line Measurement Systems |
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The X-Ray 6000 offers two-axis and three-axis x-ray based measurement systems for insulating and jacketing lines, extrusion lines, as well as RF cables with the unique measurement of the degree of foaming. These systems are said to fulfill the industrial need for an exact measurement of wall thickness, eccentricity, ovality and the diameter. Technological innovations include XLL (extra-long-life) x-ray tubes with high reliability and a long life cycle, precise measuring values even at changing high ambient temperatures, a selectable measuring rate of 1 to 3 Hz (optionally 10, 100 Hz); a universal power supply covering all prevalent supply voltages; and a three-axis version available with additional fault detection and six-point-ovality measurement. The X-Ray 6000 devices are said to be easily integrated into all cable production lines, and hose and tubing extrusion lines, for the measurement of energy cables, communication cables, plastic, fluoropolymer, silicone and rubber hoses and tubes, as well as hoses with textile reinforcement. Moreover, the series offers application specific options such as the measurement of the radial foam quality in RF cables. The Ecocontrol 6000 includes a statistical analysis of the measuring results and their graphical presentation in a length or time-related trend diagram (with zoom function) in combination with a graphic for the distribution of the single values (statistical distribution curve), minimum, maximum and mean values, standard deviation, as well as Cp and Cpk values. Data storage is optionally available.
Sikora International
www.sikora.net |
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| Bench-Top Airborne Particle Counter |
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The company's portable BT-637 bench-top airborne particle counter is a small, portable tool that is said to have a big impact on indoor air quality. This lightweight bench-top indoor air quality instrument will monitor particulate matter, temperature and relative humidity in the workplace and verify the health and safety of the environment. The portable BT-637 bench-top airborne particle counter is said to be a powerful first defense tool for mold remediation. This lightweight yet rugged portable particle counter can detect airborne particles in the mold spore size range of 1.0-10.0 microns in diameter. Normally, these particles are invisible to the naked eye. The BT-637 can measure relative humidity and temperature, as well, said to be critical indicators for the quality of indoor air. Its portability allows investigators to spot check several locations throughout a school or facility and to detect escalation of airborne particle concentration. Comparative sampling at these locations could allow for a rapid and accurate response towards a cleanup action.
The BT-637 bench-top airborne particle counter is said to be the tool to use in maintaining indoor air quality in buildings and controlled environments. Right out of the box, the BT-637 is ready to use. Just press start and begin counting particulate matter, temperature and relative humidity. The bright LCD blue display can be read from three meters away. The easy-to-run user interface makes operation a snap; simply select sample location ID and start sampling. The loud audible alarm alerts the user to particulate levels beyond selected limits. Applications include monitoring and verifying clean-rooms, medical device manufacturing and packaging, filter testing, aerospace assembly, and much more.
Met One Instruments
www.myprgenie.com |
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| Bench-Top |
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portable BT-637 Bench-Top Airborne Particle Counter is a small, portable tool that looks to have a big impact on Indoor Air Quality. This lightweight bench-top Indoor Air Quality instrument will monitor particulate matter, temperature, and relative humidity in the workplace and verify the health and safety of the environment.
One example where this could have an impact is in the school system. With the start of a new school year and in light of the recent heavy rains on the east coast, Indoor Air Quality (IAQ) concerns have alerted parents, educators and facility managers to the possibility of an increase in mold spore growth. Mold and dust can bring on symptoms of asthma and other respiratory issues. If asthma-triggering mold and dust are not addressed they could lead to serious health problems.
Met One Instruments' NEW Portable BT-637 Bench-Top Airborne Particle Counter can be a powerful first defense tool for mold remediation. This light-weight yet rugged portable particle counter can detect airborne particles in the mold spore size range of 1.0 -- 10.0 microns in diameter. Normally, these particles are invisible to the naked eye. The BT-637 can measure relative humidity and temperature as well, critical indicators for the quality of indoor air. Its portability allows investigators to spot check several locations throughout a school or facility and to detect escalation of airborne particle concentration. Comparative sampling at these locations could allow for a rapid and accurate response towards a cleanup action.
Met One Instruments' BT-637 Bench-Top Airborne Particle Counter is the tool to use in maintaining Indoor Air Quality in buildings and controlled environments.
Right out of the box, the BT-637 is ready to use. Just press start and begin counting particulate matter, temperature, and relative humidity. The bright LCD blue display can be read from 3 meters away. The easy-to-run user interface makes operation a snap; simply select sample location ID and start sampling. The loud audible alarm alerts the user to particulate levels beyond selected limits.
Applications include monitoring and verifying clean-rooms, medical device manufacturing and packaging, filter testing, hospital pharmacies and surgery suites, food/beverage manufacturing and packaging, aerospace assembly, auto and appliance paint booths, clean-room laundries and cosmetic manufacturing and packaging to name a few.
THE BT-637 AT A GLANCE
Features 6 channel sizes from 0.3 to 5.0 microns
8 hours of continuous battery operation or AC adapter for continuous use
Exceeds the ISO 14644-1 standard for minimum sample volume of 2.0 liters per minute
USB flash drive capable of mass storage of 8,000 records
User selectable two "favorite" particle size and particle count alarm limits
BT-637 can also be equipped with an optional RH/Temp sensor and a portable printer. Interfacing with your system is a breeze with the BT-637
BT-637 Datasheet
Met One Instruments
www.myprgenie.com |
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| Mold Release Agent |
Mold Release Agent 7463 is available to manufacturers of compression molded fluoroelastomers. A semi-permanent release agent recommended for the release of select fluoroelastomers, Release Coating 7463 is said to provide excellent release of rubber seals, gaskets, o-rings, grommets and other molded parts. Release Coating 7463 is designed for use at molding temperatures from 290-400 degrees Fahrenheit (143-204 degrees Celsius) and has been successfully treated with tetrafluoroethylene-propylene (TFE/P) and fluoropolymer (FPM/FKM) elastomers. Release Coating 7463 was formulated to achieve several key characteristics, including excellent release ease (ideal for releasing intricate rubber shapes without pulling or tearing); minimal buildup (Release Coating 7463 reduces mold buildup and decreases the frequency of mold cleanings); and multiple release (with proper mold conditioning in certain applications, Release Coating 7463 can support increased production cycles before additional release is needed), according to the company.
Huron Technologies
www.hurontech.com |
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| Thermoplastic Elastomer Grades |
Two new thermoplastic elastomer (TPE) grades promise to stand apart from other materials currently available for caps, closures, wine corks and grips for packaging containers, among numerous applications, according to the company. The 2850PE and 2865PE grades of TPEs not only have a durometer A hardness of 50 and 65, respectively, but they are also FDA compliant, odorless and translucent. They have been formulated for extruding as well as overmolding and coextruding onto PE (polyethylene). These formulations are special additions to the firm’s 2800 Series of TPEs for applications that require rubber-like properties, colorability and a good surface finish. These TPE grades are said to be ideally suited for medical, consumer and even outdoor industrial applications that require UV stability and need to be easily processed. Six other grades are also available in the series, ranging in durometer hardness from 10 to 80. The new 2850PE and 2865PE grades are available as pellets in 1,000 pound quantities. Additionally, the company offers custom formulations in addition to an 8000 Series of TPEs which offer excellent surface finish, the SMR Series of TPOs, the STK Series for overmolding, and alloys, all of which can be injection molded, extruded, blow molded or compounded, a CLR clear series and an OF plasticizer-free series of TPEs. Many grades are highly suitable for overmolding. The firm's thermoplastic elastomers do not require drying and are offered for applications that require rubber-like properties, impact resistance, colorability, a good surface finish, easy processability, reduced material usage and offer numerous other features and benefits. All grades are free from latex, and are RoHS and California Proposition 65 compliant, with many of the company offerings being FDA compliant, as well as UL and NSF approvable, and are suitable for medical applications. The company can provide ISO reporting for manufacturing and shipping. All grades are reclaimable and recyclable.
Elastocon TPE Technologies
www.elastocontpe.com |
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| Product Guide |
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This company's annual product guide is said to serve as a comprehensive reference source to those working in the rubber industry, detailing the various properties of each of the company's products. New this year to the lineup are Zetpol EP polymers and HyTemp AR212XP elastomers. As part of the company's HNBR product line, Zetpol EP features low viscosity and excellent process safety that can dramatically improve and simplify processing in injection molding applications, according to the company. HyTemp AR212XP, the newest grade of the HyTemp polyacrylate elastomer family, is intended for use in charge air cooler hose for turbo diesel or turbo gasoline applications and other high-performance auto parts, offering an increased rate of extrusion as compared to other polyacrylate elastomers, according to the company.
Zeon Chemicals
www.zeonchemicals.com |
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| Medical Thermoplastic Elastomers |
A custom molder specializing in innovative medical components has selected Medalist elastomers as one of several high-performance alternatives to conventional materials for a new range of single-use syringes. The custom molder uses this company's Medalist medical elastomers instead of thermoset rubber for the tiny plunger tips or seals that prevent drugs in the tube or barrel of the syringe from flowing backward as the plunger is depressed. For the plungers and barrels in one series of syringes, the company uses polycarbonate as a durable alternative to polyolefins; for two other series, the company molds these components out of cyclic olefin polymer and copolymer, respectively, as shatter-resistant alternatives to glass. While silicone coatings are widely used to ensure smooth movement of the plunger within the barrel, the molder uses a non-silicone coating to prevent possible interaction with the drug contents. The development of a new material profile for the syringes reflects the focus of the molder on research and development and its strategy of working proactively with customers, according to the firm. Of close to three-dozen standard grades in the Medalist range, the molder chose two compounds for the plunger tips, including translucent Medalist MD-145 in the polycarbonate syringes and clear Medalist MD-555 in the cyclic olefin syringes. The MD-555 grade was chosen for its compatibility with cyclic olefins, which can undergo stress cracking upon exposure to many TPEs. Both Medalist compounds withstand gamma and autoclave sterilization, resist degradation by or interaction with drugs, and provide the low compression set and high resistance to heat aging necessary to maintain seal integrity, according to the company. As thermoplastics, Medalist elastomers are said to process at higher rates than traditionally used polyisoprene rubber and permit cost-effective production in high-cavitation and hot runner injection molding. The new syringes are used in cosmetic surgery. The company supplies the three series of syringes in 0.5, 1.0 and 1.5 cc standard sizes and can produce syringes on a custom basis as well. The Medalist range of medical elastomers includes many standard high-purity elastomer compounds, along with a comprehensive body of test data and resources for designers and processors. Compounds are available with hardness from durometer OO 25 to durometer A 87, and include clear, translucent and opaque formulations. An expandable registered binder with extensive data on Medalist products is available to qualified OEMs, designers and plastics processors in the medical device and healthcare product industries.
Teknor Apex
www.teknorapex.com |
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| Aliphatic Urethane Acrylate |
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CN9026 is said to be a highly functional aliphatic urethane acrylate that demonstrates outstanding weatherability in exterior hard coat applications compared to traditional urethane acrylates. This oligomer is well suited for coatings used on automotive finishes, auto accessories made of plastic or metal and window films for automotive and structural applications. Its scratch resistance also makes it suitable for sensitive electronic devices and their component parts. CN9026 is a clear liquid oligomer that has high hardness, high scratch resistance and excellent resistance to yellowing, according to the company. It is said to offer lower crosslink density than other highly functional urethane acrylates and is, therefore, more flexible at higher coat weights. For example, testing showed that a 10-micron coating was completely immune to 5,000 hours of QUV accelerated weathering exposure, showing no signs of cracking. A similar thickness industry standard urethane failed the same test after just 1,000 hours.
Sartomer
www.sartomer.com |
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| Thermoplastic Elastomers |
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With Lusin Clean 1020, this company introduces a purging compound for the cleaning of extruders and injection molding machines in the processing of thermoplastic elastomers (TPEs). The new purging compound helps to solve process-related problems with color and material changes and eliminates “black specks.” Lusin Clean 1020 has been NSF H2 registered, making it suitable for the manufacture of products that are subject to particularly stringent hygiene requirements. The ready-for-use granulate has been successfully tested by leading industry manufacturers. Compared to conventional cleaning processes and products, the use of Lusin Clean 1020 can lead to cost reductions of 50 to 70 percent related to material consumption, downtime and scrap rates. The sesavings may vary, depending on the manufacturing process and specific conditions. Lusin Clean 1020 can be used in hot runners and has been used very successfully with products such as toothbrushes and thermoplastic hoses. The company’s portfolio for the thermoplastics industry includes release agents, anti-corrosion agents, mold cleaners, surface cleaners and surface degreasers. With Lusin Clean 1020, the company further expands its portfolio of highly efficient purging compounds.
Chem-Trend
www.chemtrend.com |
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| Laboratory Multi-Shaft Mixer |
Available in 1, 2 and 4-gallon capacities, the company's laboratory multi-shaft mixers feature two or three independently-driven agitators working in tandem, such as a high speed saw-tooth disperser, a high shear rotor/stator and a low-speed anchor. Pictured is a triple-shaft mixer equipped with a sub-surface powder injection assembly. Multi-shaft mixers are commonly used for solids dispersion, dissolution, particle size reduction, emulsification and preparing homogenous viscous mixtures as high as a million centipoise. These systems can also function as reactors capable of maintaining tight control of temperature and vacuum or pressure level. An air/oil hydraulic lift is supplied standard for raising/lowering the mix vessel to the agitators. Motors are inverter-duty for use with variable speed control systems. Popular options include sight/charge ports, temperature probes, interchangeable jacketed mix vessels, sanitary construction, built-in vacuum pump, heating/cooling units, discharge systems, explosion-proof operator stations and PLC systems.
Charles Ross & Son
www.mixers.com |
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| Pneumatic Weigh Filling System |
A pneumatic gain-in-weight filling system for free-flowing bulk solids conveys and weighs the material, and discharges it into bulk bags. The filter receiver of the Pneumati-Con vacuum dilute-phase pneumatic conveying system is mounted on load cells, enabling the system controller to weigh incoming material at high rates, and then at steady dribble-feed rates, stopping the flow once an accurate batch weight has been reached. Pressing a "fill" button on the control panel actuates a bag inflation blower on the Twin-Centerpost bulk bag filler to remove creases in the bag, and opens a slide gate valve at the outlet of the filter receiver, allowing the weighed batch to gravity discharge into the bag at high rates, as a vibratory deck densifies the material to stabilize the bag. A secondary set of load cells mounted beneath the bulk bag filler allows the system to confirm the final weight of the filled bulk bag. A port within the discharge spout vents displaced air and dust to a remote bag house. The controller then releases the bag straps and deflates the spout seal, allowing the operator to tie-off the spout and remove the filled bag.
Connecting an empty bag consists of attaching the bag straps, pulling the spout over the inflatable collar, and pushing a spout inflator button. While filled bags are being removed and empty bags attached, a subsequent batch is being conveyed to the filter receiver and weighed, ready for another fill cycle. The company also manufactures other types of pneumatic conveying systems, batching systems and bulk bag fillers, as well as flexible screw conveyors, bulk bag dischargers, bulk bag conditioners, drum/box/container dumpers, bag dump stations, and integrated plant-wide bulk handling systems with automated controls, all of which are available to industrial, food and pharmaceutical standards.
Flexicon
www.flexicon.com |
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| Fourty-Eight Ton Press |
A 48-ton model has been added to the company's Auto Series press line. The AutoFour/48 line is offered in three platen sizes, including 15" x 15", 18" x 18" (for general purpose applications), and 19" x 19" (for ASTM D3182 rubber test slab preparation). It is available with heated and/or cooled platen packages. The AutoFour/48 has a 650 degrees F maximum operating temperature, 0"-15" adjustable daylight and 4" stroke. Other features include a self-contained hydraulic system, a programmable control system with a full touchscreen interface, and two-hand anti-tie-down close buttons for operator safety. This company is said to be a leading manufacturer and supplier of standard and custom presses for laboratory applications. A wide variety of accessories is also available, suited for various materials research such as pharmaceuticals, analytical chemistry, plastics, elastomers, laboratory testing, liquid extraction, cell disruption, laminating and other applications, including specimen preparation.
Carver
www.carverpress.com |
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| Global Chloroprene Rubber Market To Reach 445.3 Thousand Metric Tons By 2017 |
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According to a report from Global Industry Analysts, "The global chloroprene rubber market is forecast to reach 445.3 thousand metric tons by the year 2017, driven by increasing demand from end-use industries such as industrial rubber products, adhesives and automobiles. Developing markets such as Asia-Pacific and Latin America are slated to display strong preference for chloroprene rubber in varied industrial and automobile components applications. The global chloroprene rubber market faces intense competition from natural rubber and other synthetic rubber alternatives. Chloroprene rubber is the most prominent material among various grades of rubber. The product is extremely versatile and can be treated with organic peroxides. Various characteristic features of chloroprene rubber such as high elasticity, resistance to solvents, heat, ozone, weather aging and perspiration make it one of the well sought after synthetic rubber varieties. Chloroprene rubber is widely used as hoses and belts in motor vehicle components, as electric wire, as architectural rubber product and as general industrial materials. Earlier, this grade of rubber was primarily used in electric wire and adhesives, but it now witnesses steep demand for a wide range of applications including industrial products and automobile components, especially in Asia. China, Japan and the U.S. are the leading consumers of rubber worldwide. China, in particular, is the epicenter of growth, owing to robust growth in the domestic manufacture of industrial goods and motor vehicles. Countries in eastern and central Europe, Asia-Pacific and Latin America have emerged as the major hubs for synthetic rubber consumption. Steady economic growth, increasing vehicular production and the rising number of tire plants in Asia and Latin America are promoting higher consumption. The synthetic rubber market continues to dominate global rubber consumption, with general-purpose synthetic elastomers, such as styrene-butadiene rubber, polybutadiene rubber and polyisoprene rubber, expected to account for a substantial proportion of the demand. The industry maintains economies of scale in the form of specialization, technological factors and cheap labor, among others. The global chloroprene rubber market has undergone a sea change in terms of manufacturing processes and applications. Vulcanization has replaced smoked rubber suppression in the manufacture of rubber. Synthetic and natural rubber are usually subjected to wide price fluctuations, with at least one out of the two types expected to be less expensive compared to the other at a particular place and over a given point of time. Such price variations between synthetic and natural rubber materials are causing several buyers to substitute one with the other form,depending on their relative price changes. A key trend in the global chloroprene rubber market is the emergence of thermoplastic elastomers (TPEs), which have superseded conventional rubber in a big way. Growth in consumption is primarily driven by low production costs and new uses such as overmolded soft touch application. Demand for TPEs in major end-use markets is expected to grow at the expense of conventional elastomers. Consumption of industrial rubber products is likely to increase in various sectors such as construction, aerospace, mining and forestry, OEMs, replacement, household appliances, computer and office equipment. Worldwide rubber consumption witnessed a steep decline in 2009 compared to the previous year, primarily due to the impact of the global economic recession on the automotive industry. Scaling down of production by global car manufacturers and closure of numerous factories due to falling demand contributed to a significant fall in demand for both synthetic and natural rubber. With the global economic recession crippling automotive and construction sectors, impact is also evident on traditionally strong growth sectors of acrylonitrile butadiene styrene (ABS), styrene-butadiene rubber (SBR) and expandable polystyrene (EPS). The sliding demand for rubber also impacted its pricing, with both synthetic and natural rubber prices witnessing significant erosions. Asia-Pacific, powered by surging demand from China, dominates as the single largest market. Europe and North America trail behind as the other major markets for chloroprene rubber on a global basis. The Asia-Pacific region is also slated to race ahead as the fastest growing chloroprene rubber market at a compounded annual rate of more than 3.0 percent through 2017. The adhesives end-use application market captures the largest share of overall chloroprene rubber demand. However, with respect to fast track growth potential, the market for industrial rubber products is projected to forge ahead at the strongest CAGR over the period 2009-2017. Key participants profiled in this report include Asahi Kasei Chemicals Corporation, Denka Group, Dow Chemical Company, DuPont Performance Elastomers, Lanxess AG, Showa Denko K.K., Tosoh Corporation, Chongqing Longevity Chemical Co., Ltd., Nairit Plant CJSC, China Bluestar New Chemical Materials Co., Ltd., Shanxi Synthetic Rubber Group Co., Ltd, and Zenith Industrial Rubber Products Pvt. Ltd."
Global Industry Analysts
www.strategyr.com |
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| Rotary Blow Molding |
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Processors looking for lightweight HDPE bottles for milk and yogurt drink products, or multilayer containers for barrier or hot fill applications, will find some blow molding systems extremely suited for their needs, especially for those looking for economical blow molding options, according to the company. For example, many processors have found rotary blow molding systems best for these applications compared to shuttles or reciprocating screw machines. The reason is said to be that rotary systems are now the simplest to use and provide processors with the means to produce the absolute lowest cost bottle at the highest quality level. The rotary machines' simplicity comes from the fact they are now all mechanical and use no complex expensive hydraulics. Not only are the machines simple, they are extremely energy efficient and can save customers as much as $100,000 per year in electric costs. Another factor adding to the simplicity is a single parison technology. To visualize this, if a company had to mold the same number of bottles on a shuttle or reciprocating machine, they would have as many as 20-80 parisons in order to be perfectly balanced to assure all of the bottles are identical. Frankly, this is impossible and the bottle weight and material distribution vary, whereas this problem is totally eliminated with single parison technology, according to the company. Single parison rotary technology saves money by giving companies the lowest cost per bottle. The reason is that the largest savings is in reduced material cost. With the single parison technology, the material distribution and weight variation are superior. Some customers have been able to reduce the target weight by as much as 10-15 percent. The second largest factor is the energy savings which could be as much as $100,000 per year. Customers also save in floor space. A single rotary system can replace three to four older molders and requires less floor space. Another significant fact is in labor savings. Our system requires a single operator often resulting in labor savings of 60-70 percent. And the final factors are savings in overall plant operating efficiency and in preventive maintenance. With the company's single high speed system, plant operating efficiency can improve 3-5 percent and customers will save hundreds of hours per year in downtime from preventive maintenance.
Wilmington Machinery
www.wilmingtonmachinery.com |
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| Microwave Curing Oven |
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This microwave system for the continuous vulcanization of rubber extrusions features a concept that puts increased productivity, precise control and energy savings into a minimum of floor space. The microwave curing oven which follows the extruder features two independent cavities with individually controlled conveyor belt speeds and microwave power levels in a single structure, but with a common internal source of high temperature, high velocity hot air which results in significant cost savings for the microwave and energy. The microwave is followed by a downstream high velocity hot air oven for post-cure. The system is capable of running two different parts simultaneously and with individual control and high precision. All of the company's systems are PLC controlled, touch panel operated and provide remote real time diagnostics and support capability.
Cober Electronics
www.cober.com |
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| Global Tires Market To Reach 1.8 Billion Units By 2017 |
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San Jose, CA - According to a report from Globaly Industry Analysts, "The global market for tires in OEM and replacement markets is projected to reach 1.8 billion units in annual sales by 2017. While demand in the OEM market will be driven by growth in automotive production, especially in developing markets, demand in the replacement market will be driven by fast increasing average vehicle life, increase in vehicle miles traveled and consumer shift towards high performance tires. Robust demand from emerging markets, especially Asia-pacific, will also lend traction to the global market in the years to come. Given its extreme sensitivity to the automotive sector, which was one of the worst affected industries during the recent economic slowdown, the global tires market ran flat with volume sales plummeting in both OEM and replacement market segments during 2008 and 2009. Demand from the automotive OEM segment especially came under the yoke of recession, as the economic crisis, which was at its peak during 2008 and 2009, resulted in considerable drop in new vehicle sales during the period, causing a flow-on effect on automotive production. Market distortions, during this period, were largely manifested in the form of decline in consumer purchasing power, restricted access to credit, high level of unemployment, reduction in household wealth, volatile fuel prices, weak consumer confidence and the resultant postponement of new vehicle purchases. Hit by declining sales and mounting financial burden, major auto companies in the industry announced large-scale production cutbacks in a number of facilities. The credit crunch and financing shortfalls also drove some companies into bankruptcy. Plant closures, capacity idling, scaling back of operating capacity therefore, reduced opportunities for tires, especially in the OEM market. Off the road vehicles tires also took a hurting blow as a result of the collapse of the construction and mining industries. While the OEM market took the blow on the chin, the aftermarket was relatively cushioned, primarily because auto parts and components like tires, fan belts, exhaust pipes and brake pads are less discretionary spends, and replacement of worn parts is a necessity if the vehicle needs to be kept running. This is put to perspective by the fact that while volume of tire sales to the OEM segment plunged by a massive 12.7 percent globally, while replacement tire sales declined only by about 1.85 percent in 2009. Additionally, reduced spends on new cars resulted in higher spends on maintaining old cars. With people spending more time repairing and servicing their existing vehicles rather than purchase new cars, the aftermarket witnessed relatively lower levels of decline in comparison to the OEM automotive market. The recorded decline was however the result of reduced average number of vehicle miles traveled which reduced the need for replacement of tires. The market staged a remarkable recovery in 2010, primarily led by post recession resurgence in growth fundamentals such as recovery in GDP growth, increase in employment rates and income levels, easing of lending restrictions, improvement in consumer discretionary incomes and buyer confidence, and the resultant increases in new car purchases, automotive production and average vehicle miles traveled. The economic stimulus packages doled out by various governments to infuse vigor into automotive manufacturing brought out remarkable increase in number of new cars and trucks produced since 2010, thereby boosting the demand for tires in the automotive OEM segment. Increase in automotive manufacturing to address the huge pent-up demand for new vehicles immediately after recession, and the tremendous growth in automotive production volumes in developing markets such as China, India and Korea have also boosted demand for tires in the automotive OEM segment. Improvement in commercial activity and freight movement also lent traction to the demand for tires in heavy truck and aircraft tire segments respectively. Increase in average vehicle miles traveled due to consumers return to established driving habits post recession helped generate substantial demand for tires in the replacement market. Consumer preference towards high-performance tires instead of the standard factory fixtures, have also boosted demand for tires in the automotive replacement market. The market over the next few years will receive the strongest growth impetus from developing markets such as Asia-Pacific, Latin America and Middle East, thanks to increase in automotive manufacturing, and new construction and mining projects underway in these regions. As stated by the new market research report on tires, Asia-Pacific is the fastest growing regional market for tires in the world, with volume sales from the region in OEM and replacement markets waxing at a CAGR of 7.2 percent and 5.2 percent, respectively, over the analysis period. Growth in the Asia-Pacific market is especially driven by India, China, and Korea, thanks to the huge demand for two-wheelers and new cars, including luxury cars in these countries, and subsequent increase in automotive production. The huge automotive production base in the region, with China especially topping the global passenger car and commercial vehicle production, transformed Asia-Pacific as the most prominent regional market for automotive tires in the world. By product, Replacement tires is the largest segment, while OEM tires is the fastest growing product segment with volume sales waxing at a CAGR of about 5.8 percent over the analysis period. Major players in the global marketplace include Bridgestone Corporation, Maxxis International, Continental AG, Cooper Tire & Rubber Company, Falken Tire Corporation, Goodyear Tire & Rubber, Hankook Tire Co. Ltd., Kumho Tires Co. Inc., Michelin, Nokian Tyres plc, Pt Gajah Tunggal Tbk, Pirelli & C. S.p.A., Sumitomo Rubber Industries Ltd, Titan International Inc., Triangle Tire, Toyo Tire and Rubber Co. Ltd. and Yokohama Rubber Co. Ltd."
Global Industry Analysts
www.StrategyR.com |
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| Preowned Presses And Reconditioning Services |
This standard and custom press manufacturer offers used and reconditioned presses. For customers with old presses who want to upgrade, the company will offer a trade-in on certain models. A buy-back program for used presses is also available. In addition, the company offers a reconditioning service. The company provides standard and custom laboratory and production presses for many applications, including composite molding, compression molding, transfer molding, vacuum molding, compaction, ASTM, laboratory and research and development.
Wabash MPI
www.wabashmpi.com |
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| Custom Thermoplastic Injection Molding |
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This full service, ISO/TS-16949 certified custom thermoplastic injection molder with processing facilities in Newton Falls, OH, and El Paso, TX, has implemented a decoupled molding program aimed at enhancing the stability of its processing system to achieve molded parts with reduced-or-no-defects. The initiative is based on the Decoupled II Process, a program developed to optimize the injection molding process by using process data (such as temperature, flow rate, pressure, cooling rate and time) to identify and correct viscosity variations inherent in polymers that are the root cause of product defects. Decoupled molding, which focuses on the behavior of the material, not process set points, is based on sensors that are strategically located inside the mold for the purpose of enabling engineers to control cavity pressure, viscosity and melt temperature, thereby also controlling dimensions and limiting variations in the part being molded.
Venture Plastics
www.ventureplastics.com |
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| Extrusion, Converting Systems After-Sale Services |
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The company's aftermarket services aim to provide customers with cost-effective options for increasing productivity, reducing waste, improving product quality and adding new capabilities. This includes equipment upgrades, replacement parts, field service, custom engineering, research and technical capabilities, and a 24-7 hotline for service seven days a week. Upgrades are available for all of the company's equipment brands, including equipment from other vendors. The Extrusion Systems Group offers modernization packages that include feedscrew rebuilding and replacement, gearcase retrofits, process control upgrades, L/D conversions, extruder upgrades, air-to-water conversion packages, system overhauls and custom engineering. Both Extrusion Systems and Converting Systems provide replacements/upgrades for old or obsolete controls and drive systems, new equipment to improve productivity, and custom and confidential modifications for new process and product requirements. The company offers timely spare parts replacement at competitive prices. Both extrusion and converting systems offer replacement parts backed by a warranty, as well as a 24-hour, seven day a week emergency breakdown service. The company maintains an in-stock program for key extruder components, including barrels, panels, heaters, bearings and gears for immediate delivery. In-stock parts can be shipped within one day. Extrusion and converting customers can take advantage of around-the-clock emergency breakdown service and troubleshooting. Custom engineering services identify equipment and process related issues that impede productivity and product quality. On the extrusion side, this includes custom extruder and equipment options for pipe, profile and tubing, laboratory, wire and cable, sheet and foam, reclaim and elastomer processes. Extrusion and converting customers can test new processes, develop new materials and product material for field testing and market introductions on a pilot or laboratory line.
Davis-Standard
www.davis-standard.com |
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| Magnetic, Vibratory Equipment Services |
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This four-page 5-Star Service brochure highlights the company's service center, which is said to help eliminate or reduce equipment downtime by ensuring that customers' magnetic, vibratory and inspection processing equipment is quickly back in operation and functioning at peak performance. The company's 15,000 sq. ft. 5-Star Service Center is completely equipped to remanufacture even the most complex systems. The fully staffed service center employs trained technicians and the machining, fabricating and welding capabilities necessary to rebuild all of the company's equipment. The rebuild capabilities of the 5-Star Service Center are highlighted in the brochure. The rebuild program provides complete diagnostics, tear-down, inspection, updated electronics and assemblies, testing and "as new" warranties.
Eriez
www.eriez.com |
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| Mold Building |
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This company has built a single cavity LSR duckbill mold which will run fully automatic on its customer's Babyplast micro-precision injection molding machine. This company offers the ability to design and build molds for intricate molding projects. The Babyplast has a benchtop footprint and offers shot capacities from 4 cc to 15 cc for long and short production runs and prototyping.
M.R. Mold & Engineering
www.mrmold.com |
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| Cryogenic Deburring |
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Cryogenic deburring, deflashing, treatment and dry ice blast cleaning services are provided by this company. In once example, Delrin flow valves had significant burrs prior to being deburred using Nitrofreeze cryogenic deburring. The parts needed to be cleaned of burrs so that they would not break off inside the valve while in operation. The flow passage area is said to have cleaned up very nicely after using the company's deburring process.
Cryogenic Institute of New England
www.nitrofreeze.com |
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| Custom Rubber Mixing |
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This large-scale, full production manufacturer of the highest quality custom-mixed elastomer compounds is a key supply partner to customers throughout North America. This company has approximately 300 million pounds of annual mixing capacity at two state-of-the-art computer-controlled facilities, assuring uninterrupted production capabilities. The CustoMix recipe for success is technologically advanced production equipment that yields superior mixing results in black and color compounds, higher efficiencies and lower prices, according to the company.
Robbins LLC
www.robbinsllc.com |
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| Product Development Software |
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Ansys FEM software has been chosen by Denso, a worldwide automotive supplier, to standardize and expedite product development globally, enabling the company to cut costs and boost competitiveness in a tough marketplace. Denso will use the CAE software to increase efficiency and enhance product quality across its portfolio.
Denso
www.globaldenso.com |
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| Polymer Injection Molding Simulation |
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Sigmasoft is said to be the most accurate polymer simulation tool available in the market. Sigmasoft simulates the polymer injection molding process and considers the entire mold to achieve unmatched accuracy. Sigmasoft considers the relevant technical details of an injection molding process. When simulation of the process is coupled with the 3D mold components, cooling channels, complete runner system and part geometries, the injection molding process is actually simulated, rather than assumed. The higher degree of accuracy of such simulation results allows engineers to make accurate and confident decisions about tooling designs and process parameters. Sigmasoft is said to open the simulation door to designers, engineers and processors, as the meshing is done automatically without sacrificing accuracy or in-depth analysis capability. No mesh clean-up is necessary.
Sigma Plastic Services
www.3dsigma.com |
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| Temperature Transmitter |
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The YTMX580 wireless multi-input temperature transmitter is built on the ISA100.11a industrial automation wireless communication standard, is battery powered and features an industry-leading eight analog input channels, each configurable for thermocouple, RTD, DCV and 4-20 mA measurement. The YTMX580 is said to be a cost-effective way to measure multiple temperature points in distant plant locations where there is no signal cabling or power available for traditional wired instrumentation. With eight input channels, the YTMX580 is said to increase operating efficiency and reduce installation time and maintenance costs by combining multiple inputs into a single transmitter.
Yokogawa Corporation of America
www.yokogawa.com |
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| Motion Controller |
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The upper performance range of the Simotion D motion controllers has been extended. The next generation of Simotion D445-2 multi-axis controllers has features such as onboard Profinet interfaces, high-speed I/O, and with three times the performance, a single controller can support up to 128 axes of motion. Simotion D motion control systems are said to be the ideal solution for production machines covering all levels of performance, from simple single-axis positioning tasks to complex synchronous applications, with extremely short cycle times on a large number of axes. Thanks to its scalability, Simotion D offers users a high degree of flexibility for the ever-changing demands on machine automation. The Simotion D drive-based multi-axis control system not only offers PLC, motion control and advanced technology functions, but also an integrated drive control based on the company's Simanics S120 drives. With the Simotion D445-2 DP/PN and D455-2 DP/PN versions, the performance range has been extended even higher. Compared to the previous generation, the maximum quantity has been doubled to 128 axes and the memory capacity significantly expanded. This has increased the PLC and motion control performance by a factor of three.
Siemens
www.usa.siemens.com |
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| Scanning Probe/Atomic Force Microscopy |
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Full function MFP-3D and Cypher atomic force microscopes (AFMs) are provided with superior capabilities which require no programming to perform advanced imaging and measurements. For more advanced, automated and out-of-the-box experiments, the company also provides a user-driven programming language called Igor. While programming can be a daunting task for the novice, the MacroBuilder interface allows users to easily implement Igor customization like a professional, without writing any code, by simply dragging MacroBuilder modules together to form macros that can automate many measurements and analyses and be saved for repeated use, according to the company. Each module performs a specific operation, such as moving the tip to a position, collecting thermal data or displaying the next saved force plot. Automation can range from simple tasks where the user might want to make a sequence of measurements to more sophisticated procedures where the MacroBuilder software makes intelligent decisions.
Asylum Research
www.asylumresearch.com |
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| World Demand For Thermoplastic Elastomers To Approach 5.6 Million Metric Tons in 2015, Freedonia Reports |
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Cleveland, OH - According to a report published by The Freedonia Group, "Global demand for thermoplastic elastomers (TPEs) is forecast to rise 6.3 percent per year to 5.6 million metric tons in 2015. Gains will represent an acceleration from the pace of the 2005-2010 period as motor vehicle production, the leading outlet for TPEs, rebounds in the U.S. and western Europe. Advances will also be fueled by the rising use of TPEs in the developing countries of the world, where these materials are continuing to penetrate new applications. Additionally, TPE demand will benefit from the ongoing push to reduce motor vehicle weight. Limiting further gains, however, will be a high degree of maturity in slower-growing markets such as footwear. The Asia/Pacific region will continue to be the largest and fastest-growing market for TPEs through 2015, when it will account for nearly half of global demand. China, which has become the world’s largest consumer of TPEs, will continue to see robust growth in demand. Regional gains will also benefit from nearly double-digit annual expansion in India and a noticeable acceleration in the Japanese market. TPE demand in North America and Western Europe will see substantial improvement compared to the recession-plagued 2005-2010 period. Over the long term, however, these regions are expected to account for an increasingly smaller share of global TPE demand. Other world regions will enjoy above average advances in TPE demand through 2015, particularly eastern Europe with its expanding automotive production industry. Motor vehicles account for the largest portion of the world TPE market, with 30 percent of total demand in 2010. Consumer goods markets will see slightly subpar gains, however, as rising use in applications such as appliances and household items will be countered by the large and mature footwear market. The fastest growth will be seen in smaller-volume TPE markets, driven primarily by the robust medical products industry, as well as emerging applications in the packaging market."
The Freedonia Group
www.freedoniagroup.com |
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| Mold Cavity Release Agents |
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This manufacturer of release agents has commercialized a family of water-based mold cavity release agents for tire makers under the DiamondKote and Crystal brands. The success of these products is due to new resin chemistries developed exclusively at the company. These water-based formulations are said to exhibit outstanding durability as much as three times stronger than competitive products. This is said to bring a significant reduction in overall cavity lube consumption and boosts closed-mold time for better productivity. Additional benefits are said to include reduced mold fouling and uniform tire appearance from start to finish. This family of products is available worldwide and is said to be suitable for passenger, commercial and OTR tires.
Franklynn Industries
www.franklynnusa.com |
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| Low HAP Primer And Adhesives |
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This developer of rubber-to-substrate bonding adhesives for industrial and automotive markets offers a series of general purpose Chemlok adhesives using low HAP solvents. Designed for industrial customers who are looking to bond a wide variety of elastomers to various metals and other rigid substrates during vulcanization of the elastomer, Chemlok adhesives and primer are said to be environmentally resistant and easy to apply. The series includes Chemlok 205LH, Chemlok 207LH primer and 220LH and 6411LH low hazardous air pollutant (HAP) adhesives. These products offer customers an alternative to the company's key performers, but in an alternative solvent system. Environmental regulations are said to be constantly evolving. The company's strategy is to offer not only aqueous Chemloks as its environmentally preferred solutions, but also other products with alternative solvents. Chemlok 220LH and 6411LH adhesives are low HAP, lead-free covercoat adhesives designed for use over Chemlok 205LH and 207LH primer. Composed of a mixture of polymers, organic compounds and mineral fillers dissolved or dispersed in a low HAP organic solvent system, the 220LH and 6411LH adhesive systems will bond compounds based on natural rubber (NR), polyisoprene (IR), styrene-butadiene (SBR), polycholorprene (CR) and nitrile (NBR) to most metals and rigid plastic substrates. The Chemlok 205LH and 207LH primer helps to ensure environmental resistance of the bonded assembly and adhesion to the substrate. Applied by dip, spray or brush methods, Chemlok 220LH and 6411LH adhesives are said to provide good resistance to heat, fluids and corrosive atmospheres. Further, the Chemlok 205LH and 207LH primers have durable rubber tearing bonds and excellent environmental resistance, and used in combination with Chemlok 220LH or 6411LH, provides a brilliant blue color for easy identification, according to the company. With excellent resistance to a wide range of environmental conditions, including hot solutions of ethylene/propylene glycol and water, Chemlok 207LH is suitable for existing production lines.
Lord
www.lord.com |
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| Semi-Permanent Release Agent |
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Mold Release Agent 7891, a water-based release for rubber molding applications, is said to offer exceptional release properties for peroxide cure EPDM and heat cured silicone rubber. Release Coating 7891 is said to be ideal for releasing intricate rubber shapes without pulling or tearing. Designed for use at mold temperatures from 290-400 degrees F (143-204 degrees C), Release Coating 7891 is said to provide excellent surface part quality when used with automated spray systems. The company's formulation is said to deliver multiple releases after proper mold conditioning, supporting longer production cycles; minimal buildup, extending time in production before mold cleaning; and a smooth, dry feel on part surfaces. Release Coating 7891 is available in five gallon containers and 55 gallon drums. This company develops and manufactures release agents for rubber, elastomers, composites, concrete and polyurethane systems, providing a wide range of off-the-shelf release agents, as well as custom mold release agents to meet customer requirements.
Huron Technologies
www.hurontech.com |
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| Fluoroelastomer Grade MgO |
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The key to successful rubber and plastics compounding is said to be the accurate timing of activity; the property that regulates the rate at which magnesium oxide accepts by-products. Elastomag magnesium oxide powders are said to deliver the precise predictability needed in rubber manufacturing. Through several years of research and customer trials, Elastomag 170 FE MgO has been developed to work consistently in demanding fluoroelastomer formulations. Surface area and moisture levels are tightly controlled to allow for repeatable performance during compounding and molding. Elastomag 170 FE MgO is designed for formulations requiring critical process parameters and final product results. Manufactured to precise specifications in size, surface area, porosity and dispersion characteristics, all Elastomag magnesium oxide products eliminate unnecessary cycle changes, reduce stock losses and help maintain control over product consistency.
Martin Marietta Magnesia Specialties
www.magnesiaspecialties.com |
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| Custom molded liquid silicone components |
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Custom liquid silicone medical molded and bonded components remain flexible and elastic beyond -70 degrees F and retain properties up to 450 degrees F. Silicone rubber is said to be an ideal design option for many medical components and devices such as gaskets, seals, buttons and bellows. Liquid silicone rubber bonds well to other materials including metal and plastic to form assemblies used in diagnostic equipment such as CT scanning systems and blood analyzers. The company's liquid silicone medical molding and bonding provides a fast cure and cycle time. Liquid silicone rubber material has low compression set and resists damaging effects of light, ozone, moisture and heat for extended wear life. This company offers many liquid silicone rubber grades including UL, FDA, health care, oil resistant and high strength grades. Limfast liquid injection molding is said to be ideal for prototype medical components. From print to part in 10 days, medical designers will find Limfast of help on new projects. Where fast track research and development programs require short response time, the exclusive Limfast service quickly provides prototype quantities. It allows the designer to evaluate liquid silicone formulations for specific color and performance requirements. It also allows the designer to evaluate a product design utilizing production grade tooling and dedicated molding equipment. This company specializes in precision custom molding of rubber, thermoplastic, liquid injection molded parts and rubber-to-metal bonded parts. It has complete injection, compression and transfer molding facilities for parts in prototype to high volume requirements. The company provides in-house mold design/build, cryogenic deflashing, component assembly and product packaging.
Rubber Industries
www.rubberindustries.com |
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| Resins |
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This company has reached an agreement with Resinall to be their exclusive distributor to the rubber industry east of the Rocky Mountains. The product line offers a full range of C5, C9 and C10 hydrocarbons, hybrid and rosin based resins. These resins are used in rubber, adhesives and coatings applications. All are domestically produced and available through this company.
Akrochem
www.akrochem.com |
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| Injection Molding Machine |
The company's micro-shot molding solution, an Ecodrive equipped, 30 ton E-Victory hybrid tie-bar-less machine can be used to mold an LSR application using the company’s X-Melt (expansion molding) technology. The E-Victory 80/30 US runs a two-cavity LSR mold with automatic part removal. The extremely small shot size of these parts (0.03 grams each) makes this an excellent application for the company's X-Melt process. X-Melt expansion injection molding technology dramatically increases the range of possibilities for manufacturing ultra-thin-wall components and micromolded parts by allowing the production of such products on conventional injection molding machines. In addition to enabling the accumulator-free, cost-effective production of parts with wall thicknesses significantly less than 0.5 mm, the X-Melt also provides molders with the ability to produce microparts with unprecedented repeatability, but without an unprecedented investment in special-purpose capital equipment. In the X-Melt process, the screw pressurizes the melt in front of the screw tip against either a closed shut-off valve or a closed valve gate to pressures as high as 43,000 psi. Once the appropriate pressure is reached, and following a brief time delay to allow the pressure to equalize throughout the system, the shut-off nozzle or valve gate opens and the melt instantaneously expands into the cavity. Melt flow front speeds can exceed 100 in./sec. And fill time, typically in the 0.02 to 0.05 second range, can be as quick as 0.005 second. During this entire split-second filling process, the screw is stationary and does not assist the filling of the cavity. Once the filling is done, the residual pressure in the system acts like conventional holding pressure. However, if necessary, a traditional holding pressure profile can be run. In addition to its ability to produce extremely thin-wall parts, another equally important advantage of the X-Melt process is the unsurpassed repeatability it provides. Several studies have shown that X-Melt can improve part weight consistency by up to a factor of 10 when compared to conventional molding. The E-Victory machine series is characterized by a high-precision, servo-electrical injection unit and a tie-bar-less, hydraulic clamping unit. With the addition of the company's Ecodrive, this machine has become as energy efficient as an all-electric machine. Benefits of the Ecodrive are said to be particularly great when it comes to the tie-bar-less Victory and E-Victory machines. In contrast to standard hydraulics with asynchronous drives, Ecodrive does not consume flushing or idle energy when the machine is not in motion. Legacy hydraulic drives continuously pump the hydraulic oil through the system. Besides the increased energy consumption due to constant motor/pump activity, the cooling water requirements of standard systems are also higher because the hydraulic oil is heated by the constant movement. Heating of hydraulic oil in particular is a key indicator of energy efficiency. With Ecodrive, some Victory machines will no longer need oil cooling. The use of Ecodrive also offers the benefits of low heat impact, thereby keeping heat-related air turbulence to a minimum. This makes the machine perfect for cleanroom applications. Using all-electric injection units along with servo-hydraulics has an additional positive effect on the energy household, as no energy is consumed while the hydraulics are idle, which leads to vastly improved energy utilization. In addition to this, clamping pressure lock-in, a standard feature, improves Ecodrive’s efficiency. This means that the clamping pressure is locked into the sealed hydraulic clamping system by means of a non-return valve. This removes the need to consume energy to maintain clamping pressure. In total, the use of ecodrive with the company's Victory machines can save up to 70 percent of energy consumption compared with standard hydraulics, providing savings similar to comparable fully electric machines.
Engel North America
www.engelglobal.com |
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| Vertical Conveyor Oven |
The No. 998 is a 450 degrees F gas-fired, vertical conveyor oven currently used for curing rubber parts at the customer's facility. Workspace of this unit measures 68" wide x 74" deep x 121" high. A modulating natural gas burner with 400,000 btu/hour installed heats the oven, while a 6,000 cfm, 5 hp recirculating blower provides a combination airflow to the workload. This vertical conveyor oven has 4" insulated walls throughout, a stainless steel interior with #4 brushed finish, a Type 304 2B stainless steel interior with continuously backwelded seams, two side doors for access to the workspace and loading/unloading positions on each side to accept the customer's fixtures, with a counterweight to hold the fixtures horizontal while passing upward through the oven chamber. The unit was constructed to be split into two sections for shipment. The vertical conveyor on the No. 998 is driven by a 3/4 hp motor, controlled by a variable frequency drive, delivering 2.2 to 22.4 inches per minute of movement. Special light curtains guard the loading/unloading areas to stop indexing the conveyor, while each loading position is monitored by a laser photo eye to ensure a position is unloaded before the next indexing occurs. The system is controlled by PCC with a human interface screen. All safety equipment required by IRI, FM and National Fire Protection Association Standard 86 for gas-heated equipment is onboard this oven, including 2,000 cfm, 2 hp powered forced exhausters. The entire unit is built to NEMA 12 electrical standards. Controls include a digital indicating temperature controller, a two-pen 10” diameter circular chart recorder with one pen for temperature and one pen to indicate indexing, plus a tower light to indicate machine status.
Grieve
www.grievecorp.com |
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| Hydraulic Laboratory Presses |
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The company's Auto Series press, the Auto Four/4819-NE, is a 48-ton laboratory testing press. This model has been specifically designed to produce rubber test slabs in accordance with ASTM D3182. This press features AccuHeat heat tube platens with +/- 1 degree F uniformity and accuracy in many applications, according to the company. This company offers two-column and four-column benchtop, manual and automatic hydraulic laboratory presses with clamping capacities from 12 to 150 tons. The company's presses are suited for various materials research such as pharmaceuticals, analytical chemistry, plastics, elastomers, laboratory testing, laminating and other applications, including specimen preparation.
Carver
www.carverpress.com |
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| Rubber Presses |
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This international manufacturer and supplier of standard and custom presses offers several presses for rubber applications, including compression molding presses, ASTM presses for rubber testing and transfer molding presses for rubber. The full line of Wabash presses also includes liquid injection molding, vacuum molding, composite molding, laboratory and research and development presses and all-electric compression presses. The company offers custom and special application presses and water- and air-cooled chillers. AccuHeat platens are offered in standard sizes from 6" x 6" to 24" x 24" and are available for the company's new and existing presses. Custom sizes and configurations are also available.
Wabash MPI
www.wabashmpi.com |
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| Customized Valves |
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This company offers replacement valves as well as its own full line of products. Customized valves meet specific customer needs. The firm currently has three new valves in various stages of production that it will be rolling out over the next six months. The firm also has other valves that are in the engineering stages that it plans to introduce to the market within the year. The company still is said to offer superior remanufacturing services of valves, as well as replacement parts for valves. A new insulation line, made from Aerogel insulation material that is a fraction of the thickness of standard insulation, is also offered. The company's insulation covers are custom made to fit its valves and those of competitors. Options are available to customize insulation packages for entire facilities.
Durbin Industrial Valve
www.durbinvalve.com |
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| Microwave Vulcanization System |
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The company's microwave system for the continuous vulcanization of rubber extrusions puts increased productivity, precise control and energy savings into a minimum of floor space. The microwave curing oven which follows the extruder features two independent cavities with individually controlled conveyor belt speeds and microwave powder levels in a single structure but with a common internal source of high temperature high velocity hot air which results in significant cost savings for the microwave and energy. The microwave is followed by a downstream high velocity hot air oven for post-cure. The system is capable of running two different parts simultaneously and with individual control and high precision. All of the company's systems are PLC controlled, touch panel operated and provide remote real time diagnostics and support capability.
Cober Electronics
www.coberelectronics.com |
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| Hose And Tube Measurement System |
The X-Ray 6000 series is available for the measurement of eccentricity, wall thickness, inner and outer diameter and ovality on hose and tube extrusion lines. The X-Ray 6000 includes LXX-X-Ray tubes (eXtra-Long-Life tubes) and provides a measuring rate of 1-4 Hz (optional 10, 100 Hz). The system is said to be easily integrated into all hose and tube extrusion lines, and is equally suitable for measuring plastic, fluoropolymers, silicone and rubber tubes and hoses. The X-Ray 6000 has the ability to measure and control up to three layers of different materials and is said to be well suited for rubber hoses with textile reinforcement.
Sikora International
www.sikora-usa.com |
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| Laboratory Two-Roll Mill |
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This laboratory electrically heated Prep-Mill is a universal, heavy-duty machine designed for small-scale milling of elastomeric and thermoplastic materials. The two-roll mill combines the features of precision construction, reliability and serviceability into a mobile and compact milling station, ensuring uniform batch-to-batch mixing characteristics. The electrically heated Prep-Mill is designed to operate at temperatures up to 260 degrees C, with an accuracy of ±1 degree C. A heavy-duty high torque system, the Prep-Mill drive is designed to provide high torque output from a 2.5 hp sensorless vector drive with built-in torque overload protection. The system is monitored by a digital DC amp meter with torque overload indicator, including a digital RPM indicator, variable roll speed of 0-30 rpm. There are dial gauges installed over the rolls to accurately determine the roll gap setting. In addition to the operator trip bar over the mill rolls, two operator kick plates will also stop the drive when actuated. The kick plates are permanently mounted on both sides of the mill. There is also an emergency stop on top of the unit. A safety guard is installed over the top of the rolls for added security. The entire drive is mounted on a heavy gauge mobile cart. The cart includes a cabinet for storage of tools and accessories. The electrically heated Prep-Mill utilizes improved transfer rolls coated with Acrotherm TK400 (RC 70), an extremely durable coating that substantially extends the life of the roll while providing top quality mirror finish and tolerances, suited for high wear resistance.
C.W. Brabender Instruments
www.cwbrabender.com |
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| Video Extensometer For Universal Testing Machines |
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The TRViewX video extensometer is available for use with the company's Autograph series of universal testing machines. Offering precision, high-accuracy measurements, the TRViewX is applicable for a variety of applications in the plastics/polymers industry. The TRViewX is available in single- and double-camera models with seven different models available based on the camera’s field of view. The single-camera TRViewX has camera field of views ranging from 55 mm to 800 mm. The double-camera TRViewX comes with 120 mm and 500 mm cameras or 120 mm and 800 mm cameras. When using a double-camera model, the system can switch automatically between both cameras. In the plastics industry, elongation accuracy is required for elastic modulus measurement during initial testing. Fracture elongation also may be necessary for large elongation samples. For users in plastics research and development, the double-camera model offers precise elongation measurements at JIS 0.5 level or JIS 1 level when using a thermostatic chamber. Users employ the TRViewX’s small camera for initial testing, while the second camera measures the large elongation sample. TRViewX operates easily with Trapezium X software. Users simply select testing conditions to automatically set the measurement mode. The software synchronizes to the beginning and end of testing, and makes it possible to measure the actual gauge length when testing starts.
Shimadzu Scientific Instruments
www.ssi.shimadzu.com |
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| Global Long Fiber Thermoplastics Market To Reach 313.4 Thousand Tons By 2017 |
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According to a report by Global Industry Analysts, "Long fiber reinforced thermoplastics (LFT/LFRT) is a relatively recent technology and is fast gaining prominence as an ideal lightweight substitute for several compression and metal molded thermoset parts in the automotive industry. Today, such LFT and LFRT pellet, concentrate and direct in-line compounds offer attractive opportunities in both automotive as well as non-automotive applications. Besides metals, LFTs compete with a wide range of thermoplastic materials including glass mat thermoplastics (GMT), short fiber reinforced engineering plastics and bulk/sheet molding compounds. The length of the reinforcing fiber largely influences the mechanical properties of fiber-reinforced thermoplastics. Polypropylene (PP) accounts for the majority share of the demand as the leading matrix material in various compounds. LFT-D technology, used for production of glass fibers and polypropylene based composites, offers outstanding price-to-performance benefits, thereby encouraging usage in the automotive industry for more applications. In the current scenario, the dynamics of the LFRT industry extend far beyond the usual macro-economic elements of demand and supply. The long-term success in the industry is determined by the efficiency with which the suppliers address the requirements of the end-users. Material suppliers are undergoing substantial repositioning with the development of innovative product marketing and brand building strategies. The market for LFT worldwide grows in tandem with the developments in the automotive industry. Of late, demand for sleek, small, lightweight vehicles tremendously increased market opportunities. In the automotive industry, potential uses of thermoplastics include seat-based systems, instrument panels, bumper beams, load floors, front-end and door modules, and under-body panels. The last 20 years witnessed an increasing requirement for lightweight cars due to high oil prices and the energy crisis. Long fiber-reinforced thermoplastics are therefore viewed as a cost-effective means of substituting engineering and metal thermoplastics to ensure efficient, productive and lightweight components, leading to lower fuel consumption. The substitution of metals with LFTs in parts like front-end modules, instrument panels and door modules, reduces assembly costs to a great extent. The combination of high end-use properties and high volume processing with lower system costs is a major force driving further applications of LFTs in the automotive industry. The use of LFTs, initially stemming from Europe, has eventually spread to various other regions of the world. While North America and Europe witness applications of both in-line and pellet processing, Asian technology is largely centered on pellet processing. LFT suppliers are establishing manufacturing facilities in high-growth, low cost markets such as Korea and China. The Asian region, which is currently the world’s largest automobile manufacturer, continues to increase its consumption of LFTs despite the recent economic recession, which temporarily halted growth in other world regions. China, which occupied a relatively low share in LFT consumption until 2009, surged rapidly and is today ranked as the most dominant and vibrant LFT consuming market across the globe. In terms of geographic coverage, Europe represents the single largest consumer of LFTs, as stated by the new research report on long fiber thermoplastics. The European industry has been far more receptive to thermoplastic composites in comparison to other world regions, owing to environmental concerns as well as legislation in the fields of end-of-life recycling and processing emissions. Asia-Pacific, backed by tremendous growth in China, commands the next leading position, poised to expand at a robust CAGR of about 11 percent through 2017. By end-use applications, the automotive industry garners the largest market, with instrument panels, front-end modules and underbody shields figuring as some of the prominent LFT markets." Key market participants profiled in the report include Bayer MaterialScience AG, Composite Products, Inc., Composite Technologies Co., LLC, ComUSA LLC, DuPont, Daicel Polymer Limited, OCV Reinforcements, PlastiComp LLC, PPG Industries, Rhodia Group, RTP Company, SABIC EUROPE BV, SAMBARK LFT Co., Ltd, Shanghai Genius Advanced Material Co, Ticona Engineering Polymers and TechnoCompound GmbH, among others.
Global Industry Analysts
www.strategyr.com |
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| Portable Test Instrument |
The CW10 clamp-on power meter combines the basic functionality of a standard clamp-on tester, digital multimeter and power monitor to initially diagnose maintenance and electrical issues before more expensive and sophisticated equipment may be required to analyze the performance of motors, generators and other power related equipment. The CW10 allows technicians and maintenance personnel to measure 600 A AC/DC, 1,000 V AC/DC, 600 kW AC/DC, power factor, total harmonic distortion, harmonics from first to 25th, resistance and frequency. Other measurement and diagnostic capabilities include phase rotation, voltage detection, continuity check, diode test, inrush current and low pass filter.
Yokogawa Corporation of America
www.yokogawa-usa.com |
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| Eccentricity And Ovality Four Axis Diameter Gauge |
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The Centerview 8010 eight-point non-contact eccentricity and ovality four-axis diamater gauge head works on the company's inductive-optical technique for high speed diameter and eccentricity measurement. This unit is designed to measure products in the range of 0.02 to 0.40 inches (0.5 to 10 mm) with an accuracy of +/- 0.02 mil (+/- 0.5 micron) in each of 500 measurements per second for diameter, and an eccentricity accuracy of +/- 0.04 mil (+/- 1 micron). This self-adjusted gauge head and height stand (included) automatically adjusts to make certain the proper orientation of the gauge to product is maintained throughout the production run. By use of the inductive-optical measurement technique, the cable product has no need to pass by or over guides or sensors for the accurate measurement of eccentricity.
Sikora International
www.sikora-usa.com |
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| IRSG Forecasts Rubber Consumption Growth |
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The International Rubber Study Group expects total worldwide rubber consumption to reach 25.8 million metric tons this year and 27.5 mmt in 2012. Global SR demand is forecast to grow by 4.4 percent to 14.7 mmt in 2011 and by another 7.9 percent to 15.8 mmt in 2012. Natural rubber demand is expected to increase 2.6 percent to 11.1 mmt this year, and another 5.5 percent to 11.7 mmt in 2012. The IRSG said consumption continued to increase during the second quarter, rising to 25.4 mmt on a moving annual total basis in June, up from 25.2 mmt in March, according to the IRSG. The rate of expansion has decelerated, slowing down to 7.1 percent from 9.1 percent, respectively, over the same period. Global synthetic rubber consumption totaled 10.9 mmt in June, up from 10.8 mmt on a moving annual total basis over March. Both SR and NR growth rates are slowing, according to the IRSG. Global NR production is forecast to rise by 4.8 percent to 10.9 mmt this year, and in 2012 the output is expected to expand at a higher rate of 7.8 percent to 11.7 mmt as the consequence of new production available from trees planted in the mid-2000s. Consequently, the deficit of 159,000 mmt in 2011 is expected to become a surplus of 81,000 mmt next year.
International Rubber Study Group
www.rubberstudy.com |
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| U.S. Tire Imports, Exports Continue Growth |
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U.S. trade in pneumatic tires rebounded in 2010 and has continued to grow through the first half of 2011, The dollar value of both exports and imports increased in 2010 over 2009, and surpassed figures for 2008. U.S. Census Bureau data show that the value of U.S. exports of tires was $4.3 billion last year compared to $3.8 billion in 2009 and $4.1 billion posted in 2008. For the first six months of 2011, the value of U.S. pneumatic tire exports stood at $2.56 billion. Imports of tires rebounded sharply in 2010 with a value of $10.3 billion compared to the $7.8 billion worth of tires imported in 2009. The U.S. imported $9.3 billion worth of tires in 2008, and for the first half of this year, $6.2 billion worth of tires have been imported in the U.S. The NAFTA region is the primary destination for U.S. exports with $1.8 billion worth of tires going to Canada in 2010 and another $926 million worth of tires shipped to Mexico. The sanctions imposed on Chinese tire imports by the U.S. government in 2009 has slowed the growth of these imports but China remained the top source of tires imported into the U.S. The U.S. imported $2.2 billion worth of pneumatic tires in 2010 compared to $2.1 billion the previous year and $2.4 billion in 2008. The U.S. has imported $1.3 billion worth of tires from China during the first six months of this year. The trade sanctions against China targeted mostly the smaller tire market and the Census Bureau data show the effect. In 2008, the U.S. imported 7.1 million 13-inch tires from China at a value of $170.3 million. In 2009, the sanctions were imposed in September, the U.S. imported 6.2 million 13-inch tires with a value of $144.2 million. In 2010, the first full year of the sanctions, the U.S. imported 3.7 million 13-inch tires at a value of $85.5 million.
United States Census Bureau
www.census.gov |
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| High-Performance Gear Pumps |
This company is transferring its experience in extrusion technology to high-performance gear pumps for the polymer industry. The company offers the Vacorex (discharge pumps) and Thermorex (transfer pumps) series in performance classes GP, HV and HP for the manufacture of polymers. The new versions have been designed in response to specific requirements in terms of throughput and pressure increases. As the pioneer in pumping technology, this company is once again said to be delivering maximum availability over a broad sphere of operation and spectrum of performance. High reliability, global support and tailor-made solutions for the customer’s polymer manufacturing application are the focal hallmarks of the new developments. Assemblies are needed in polymer processes that are able to extract low and high-viscosity plastic melts gently from reactors and degassing systems. The production process takes place directly below the reactor. A constant and precise filling behavior, coupled with short standing times, predestine this series for use in the polymer industry. The high level of efficiency and long service life increase the overall efficiency and availability of the production plant, according to the company. The thermorex series also focuses on the gentle conveying of carrier media of varying viscosities for polymer processes. A special gearing with a low squeeze factor is one design feature that makes the thermorex transfer, booster or metering gear pump so ideal for polymer processes. A high degree of efficiency with constant and precise transport, even at high outlet pressures, is also said to be guaranteed with this series. The pumps are integrated as transfer or booster models into the transfer pipe or directly onto the mixer, kneader or extruder. The GP version delivers a higher degree of pump efficiency than ever before. The pump bearings and gear geometries have also been modified in order to increase the pump’s emergency running properties. The GP version is available for all sizes in both series. The GP version is used for standard applications with pressure differentials of up to 250 bar and is therefore designed for a wide range of uses. The HV version offers users higher material throughputs. Compared to the GP version, the company’s specifications cite a 25 percent higher filling volume. The compact construction also means a small footprint, like the GP basic version. All this is made possible thanks to a reduced process pressure of up to 200 bar differential pressure. In the standard range, it is available from size 140 upwards.
Maag
www.maag.com |
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| Pneumatic Servo Dispense System |
The company's pneumatic servo dispensing (PSD) system is a positive rod displacement metering system that is said to combine the cost efficiency of a pneumatic drive motor with the controlling accuracy of a servo drive motor. The PSD system uses a positive rod displacement metering principle for maximum dispensing precision and eliminates the need for a servo drive motor or material flow meters in a dispensing system. The PSD integrates a pneumatic drive motor and servo package to provide precise metered volumes, accurate flow control and consistent bead profiles. The PSD’s pneumatic cylinder and positive displacement meter are lightweight and assembled into a single compact metering module for floor, robot or pedestal mounting. A robot integrated PSD system provides precision dispensing of fluids with excellent response time for dispensing extruded beads. The PSD is designed for long life and maximum uptime. Components are readily accessed and easy to maintain. The PSD is operated by its own PSD control panel or by automation integrated controls with dispensing software for a smaller footprint, lower system cost and one-stop operator control of the entire robotic dispensing system. The pneumatic servo dispenser is said to be ideal for dispensing applications such as adhesive bonding, casting, filling, gasketing, molding, sealing and many other operations, and is designed to dispense adhesives and sealants such as one-part epoxies, mastics, silicones, urethanes and abrasive materials. A complete PSD meter system includes supply pumps and a dispense valve available in Tip-Seal, No-Drip and Snuf-Bak models for accurate start-stop of material flow for dispensing beads, shots or dots in extruding, streaming, spray and high-speed stitching applications.
Sealant Equipment & Engineering
www.sealantequipment.com |
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| Static Grounding System |
The newly upgraded intrinsically safe Earth-Rite Tellus II is said to offer effective, constantly verified static ground monitoring for drums, IBCs and other mobile or portable equipment during hazardous area operations. It is suitable for use in the handling, transporting or mixing of combustible products, whether they be powders or liquids, and is suitable for use in any industrial flammable or combustible atmosphere. When in use the Tellus II provides the operator with a bright green flashing LED to confirm a positive connection to ground, and also provides a pair of output contacts for interlock with pumps, valves or other control or alarm devices. Operating in real time, the system confirms that a positive connection to ground remains intact for the duration of the operation. As long as the resistance of the connection to a designated ground exists and remains below the generally accepted international safety standard of 10 ohms, a bright green pulsing LED display inside the hazardous area assures the operator that there is no buildup of dangerous static electricity. Should the resistance to the grounding point rise above 10 Ohms, or should the ground point be lost, the pulsing LED display is de-activated, warning the operators that a dangerous condition could be developing. Additionally, an interlock mode (a pair of changeover contacts) is activated, providing an extra margin of safety such as sounding an audio alarm or initiating an automatic safe shut-down procedure. The Earth-Rite Tellus II static grounding system consists of a power supply unit and controller which is mounted in a safe area as much as 1,600 feet (500 meters) from the hazardous area. Mounted within the hazardous area is the intrinsically safe ground-connection status indicator. It includes a two-pole grounding clamp on retractable connection cables available in various lengths. Both the PSU/controller and indicator/junction box are waterproof and dust-tight. Alternative connections, such as plugs and sockets, are also available. The Tellus system enables compliance with the best practice guidelines of NFPA 77 and Cenelec TR 50404 for controlling static electricity. All Tellus monitoring systems are approved for safe use in hazardous areas to U.S. and Canadian standards (class/division or class/zone) and also ATEX “Ex” approved to European/IECEX standards for all gas, vapor or dust operating environments. In addition to its hazardous area approvals, the system achieves a SIL 2 functional safety rating according to IEC 61508 and has an operational temperature range of -20 to +60 degrees C (-4 to +140 degrees F).
Newson Gale
www.newson-gale.com |
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| Compact Automation Solution |
An automated solution for efficient injection molding consists of a hydraulic Allrounder 570 C Golden Edition with a Multilift Select robotic system and other peripherals. This machine combines high-quality standard equipment with an attractive price/performance ratio. An Allrounder 570 C Golden Edition features a clamping force of 2,000 kN and produces stacking boxes weighing 259 grams. The system is equipped with a size 800 injection unit and single-cavity mold; the cycle time is 35 seconds. The Multilift Select robotic system enters the mold vertically, removes the boxes and deposits them on a conveyor belt. Allrounder Golden Edition machines, which cover a clamping force spectrum from 400 to 3,000 kN, feature fixed clamping force/injection unit combinations and offer an attractive price/performance ratio. Their technically high-quality components include highly wear-resistant plasticizing cylinders for a long service life and fast-switching valve technology for extreme control precision, resulting in high molded part quality. Furthermore, dual-pump technology permits simultaneous machine movements and the associated short cycle times. The Multilift Select is available with load weights of 6, 15 and 25 kg, has servo-electric drive axes and is fully integrated in the Selogica machine control system. For the user, this means only one data record, no re-thinking required during programming and perfect synchronization of robot and machine. In order to remove and set down parts with absolute precision, the Multilift Select can be programmed via the Selogica control system’s teach-in function, i.e., it “learns” the positions to be moved to by means of manually executed steps. This effectively shortens programming times and changeover routines, while the handling sequence is more reliable overall and much less time is spent on training. As the control system is not located in the control cabinet, but directly on the robotic system, a Multilift Select can also be retrofitted on existing systems. Designed specially for programming production cells, the portable Mobile Selogica control panel with touchscreen offers practically the same extensive programming functions as the permanently-installed Selogica. It facilitates all set-up procedures which are not readily visible from the front. This includes manual setup of a robotic system mounted on the rear of the machine, as well as the injection molding machine itself.
Arburg GmbH
www.arburg.com |
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| Clear Styrenic Thermoplastic Elastomers |
A new, clear grade of Polymax Maxelast C-Series thermoplastic elastomers (TPEs) comprising one of the most complete product lines of soft and clear styrenic TPEs available has been introduced. Suggested applications range from soft gel shoe insoles and health and exercise equipment through harder grades for child and pet toys, as well as a wide range of consumer and personal care applications. With one of the broadest ranges of durometer A hardnesses of TPEs available on the market (0 durometer A to 99 durometer A), the new non-toxic and environmentally friendly, odorless Maxelast C-Series of TPEs is also latex and phthalate-free. The C-Series is suggested as an excellent alternative to silicone and PVC and can be overmolded onto polypropylene or polystyrene. Further, the ultra-soft grades are ideally suited for gel shoe insoles and exercise paraphernalia where softness combined with durability (i.e., mechanical strength and rapid elastic recovery) are required. This company is a full service warehousing, distribution, shipping and technical service organization dedicated to helping TPE, TPU and other elastomer marketers and processors with all their product and technical support needs. The firm currently markets and supports Polymax Maxelast TPEs and BASF Elastollan TPUs. The company offers elastomer materials in quantities large and small (from truckloads down to drums and bags).
Alliance Polymers and Services, LLC
www.apstpe.com |
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| Water-Based Antistick Coating |
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MAC-912 is a newly developed antistick product for uncured rubber compounds and parts. MAC-912 is a water-based mixture of polymeric material that will apply a colorless film coating. It is supplied as a concentrate to assure economy of usage. The product has proven to be an extremely effective antistick coating for all types of rubber stock, according to the company. It will provide a thin, colorless film coating that can be used on both black and colored stock. The product will not contaminate the rubber stock, allowing for superior part appearance, according to the manufacturer. MAC-912 is suitable for use in Barwell type operations, pellets, slugs and extrusions. The product is said to be environmentally and user friendly, containing no heavy metals, powders or silicone oils and is VOC free. Samples coupled with plant testing are available.
McLube Division, McGee Industries
www.mclube.com |
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| Reclaim Rubber |
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Reclaim rubber may not have properties similar to virgin rubber, but reclaim still is said to have tremendous opportunities in tire and non-tire rubber products. Reclaim rubber is a unique material said to be a price stable alternative hydrocarbon, a process aid ensuring short mixing times while enabling higher productivity, and an agent for savings in energy and compound cost. Butyl reclaim (SR butyl) used in compounds offers a faster mixing cycle (i.e., less masticating with easy incorporation of fillers), improved extrusion rate (could be up to 5-10%), improved extrusion quality with better control on dimensions, reduction in electrical power consumption due to less nerve of the compound and faster mixing and extrusion, minimum increase on air permeability as compared to other grades of reclaim rubber, and practically no reduction in hot air aging properties. Applications for reclaim rubber include automotibe tubes, hoses, cables, adhesives and other butyl based products.
Alternative Rubber & Plastics
www.altrubber.com |
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| Silicone Adhesive |
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A biocompatible silicone adhesive was recently developed for medical applications. Marketed under the brand name Silpuran 4200, this condensation-curing silicone rubber formulation is an easy-to-process, single-component adhesive with excellent adhesion properties. Upon vulcanization, Silpuran 4200 forms a silicone elastomer with outstanding mechanical strength, making it ideal for permanently bonding components of medical devices, according to the company. This adhesive represents an expansion of the chemical company’s existing line of silicone products designed for use in the medical industry. Silpuran 4200 is formulated with a new catalyst that does not use organotin compounds. This makes this silicone adhesive particularly safe to use from a health standpoint. Like all products in the Silpuran series, the new adhesive has also been certified as biocompatible in accordance with selected ISO 10993-1 and USP Class VI tests. While Silpuran 4200 is particularly suitable for bonding vulcanized silicone parts, it can also be used to bond textile surfaces onto silicone. Molded parts made from these materials can be readily bonded without the need for advance priming. The vulcanized silicone adhesive layer can also support substantial mechanical loads. The vulcanizate shows medium hardness and elongation, and it has good tensile strength and tear resistance, according to the company. The elastic adhesive layer ensures a stable bond even when the bonded components move against each other. Silpuran 4200 is therefore not only suitable for permanently bonding device components, it is also an especially good choice for highly elastic bonds between the molded silicone parts and textiles used in manufacturing prosthetic and orthotic devices. A pasty, self-leveling compound that shows shear thinning behavior, the new silicone adhesive can be applied manually or automatically and cured by exposure to air moisture. A skin forms in less than 10 minutes. By taking special steps and implementing its new clean operations production standard, this company is said to ensure that Silpuran silicones will continue to meet the high standards and ever-rising safety demands of the medical industry. All Silpuran silicone rubbers are dispensed or packaged in cleanrooms to prevent contamination by airborne particulates. Visual inspections, 50 um filtration and antistatic, heat-sealed liners for solid silicone rubber grades are said to ensure optimum purity. Silpuran silicones contain no organic plasticizers, are resistant to radiation, can be readily sterilized and are certified for biocompatibility in accordance with selected ISO 10993 and USP (United States Pharmacopeia) Class VI tests. For ISO 10993 evaluation, materials are assessed for cytotoxicity, pyrogenicity and sensitization. USP Class VI evaluation encompasses tests for acute systemic and/or intracutaneous toxicity and short-term implantation.
Wacker Chemie AG
www.wacker.com |
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| Clear Silicone Mold Release |
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AquaRel 309 mold release agent is a water-based fluoropolymer, semi-permanent mold release agent intended for the release of silicone rubber and other elastomers. The product is said to have a clear advantage for molding transparent liquid silicone compounds (LIM) without causing a matte or frosted surface appearance. AquaRel 309 does not change the surface appearance of finished transparent rubber parts. The surface of the rubber mimics the surface of the mold. AquaRel 309 forms a dry, tough, colorless film that does not transfer onto molded parts. It is silicone free and solvent (VOC) free and is said to provide many clean releases of silicone rubber and other difficult to release elastomers such as peroxide cured organic elastomers. Samples and technical service are available.
AquaRel LLC
www.rubbermoldrelease@yahoo.com |
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| Fumed Silica |
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Konasil K-200 fumed silica can be used as the primary filler or in combination with other fillers. Applications include adhesives and sealants, printing inks, resins and synthetic rubber applications. In adhesives compounding, silica provides an additional method of promoting adhesion, as well as providing reinforcement. K-200 is also used in silicone as a reinforcement agent, as well as an anti-caking agents for powders.
Akrochem
www.akrochem.com |
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| Global Silicone Market Forecast To Reach $17.2 Billion By 2017 |
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San Jose, CA - Global Industry Analysts announces the release of a new comprehensive global report on the silicone market. The global market for silicone is forecast to reach $17.2 billion by the year 2017, driven by booming end-use markets of construction, automotive, healthcare and chemical, among various others. With economic revival, broader application areas, product innovations and emphasis on safe as well as eco-friendly products, the silicone market entails vibrant growth opportunities. Stringent environmental regulations in the chemical and allied industries served to strengthen the case for silicones in the long-term. In addition, technological advances and attributes such as stability, biocompatibility, high performance and bacterial resistance will hold silicone growth prospects in good stead in both developed and developing markets worldwide. According to the new market research report, silicones are high performance polymers made from silicon and oxygen, and exist in various forms ranging from resins, fluids, oil and grease to coatings, gels, waxes and elastomers. Silicones are generally inert and stable compounds that find usage in a broad array of applications including construction, healthcare, paper and film, chemicals, restoration, electronics, paints and coatings, and automotive, among others. Silicone's unique properties such as thermal stability, good electrical insulation, high gas permeability and low chemical reactivity, and its non-stick and water repellant properties make it highly sought after in several types of industries. Silicone growth is expected in both the developed as well as developing economies despite the fact that economic recession significantly dented some of its major application markets. The environmentally-friendly nature of the polymer makes it a viable option in several hazardous and polluting industries. Stricter regulations in the chemical industry provided a major impetus to the solventless silicone market. Silicone consumption witnessed incremental growth over the years with the Asian market, particularly China, proving to be a major growth vehicle. Rising demand from rapidly burgeoning Asian economies with added focus towards increased exports and production is expected to drive market expansion in the future. Globally, environmental issues, and health and safety concerns are increasingly leading to a decline in the consumption of solvent-based products. This has proved to be a boon for the silicones market, where a major trend in recent times is the increased adoption of solventless thermal-curing silicones. Developed markets such as Europe employ a sizeable 75 percent of solventless silicone coatings in the manufacture of various products. Countries including Taiwan, Japan and Korea have also witnessed a definite shift towards solventless silicone technology. The liquid silicone rubber (LSR) market is developing, owing to advancements in equipment and materials, and a shift in applications of the material. OEMs are finding ways to replace chemical polyisoprene by LSR, particularly in the medical market. Silicone coatings offer excellent thermal, mechanical and physical gas barrier capabilities, and are used in inflatable fabrics for various military, consumer and space applications, including parachutes, airbags, boat sails, inflatable shelters and rafts. In North America and Europe, silicone implants are highly popular and widely used in plastic surgery and surgical procedures such as silicone breast implants. Technological innovations, compatibility with long-term implantable devices, resistance to bacteria, biocompatibility and emergence as a drug eluting product will further boost silicone usage in the long term. Asia-Pacific and Europe are two of the largest worldwide markets for silicone, garnering a dominant share of the world market, as stated by the new research report on silicone. The Asian silicone market is weighed heavily in favor of the Chinese market, which offers huge opportunities both in terms of production and demand. Installation of new manufacturing facilities, increasing foreign investments and flourishing end-use industries make China an attractive silicone market. Asia-Pacific is also poised to race ahead of other regions at the overall fastest CAGR of over 5.0 percent through 2017. By end-use applications, the construction sector rules the market in terms of sheer size and demand and a robust growth rate. Silicone alkyds offer excellent adhesion to wood, steel, bridges, tanks and other architectural constructions. Key market participants in the report include China National Chemical Corporation, Bluestar Silicones International, Dow Corning Corporation, Evonik Industries AG, Momentive Performance Materials, Inc., NuSil Technology LLC, Shin-Etsu Chemical Co., Ltd., SiVance, LLC and Wacker Chemie AG. The research report titled, “Silicone: A global strategic business report,” announced by Global Industry Analysts, Inc., provides a comprehensive review of industry and product overview, trends and issues, end-use analysis, recent industry activity and profiles of market players worldwide. Market analytics and overview is provided in value (U.S. dollar) terms for major geographic markets such as U.S., Canada, Japan, Europe, Asia-Pacific, Latin America and Rest of World. Major end-use applications analyzed include chemical, automotive, construction, electronic/electrical, healthcare, plastic and others. The study also provides historic data for an insight into market evolution over the period 2003 through 2008.
Global Industry Analysts
www.strategyr.com |
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| Improving Economic Outlook On Tap For Chemical Processing Industry |
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Westport, CT – According to feedback from chemical processing industry equipment suppliers and chemical manufacturers, both the economy and sales should continue to show steady but slow improvement over the next several months, according to International Exposition Company, sponsor of the 2011 Chem Show. Based on a recent survey of some 300 CHEM SHOW exhibitors, over 75 percent of the chemical process equipment suppliers responding said they believe the process industries are showing signs of growth for 2011. In fact, 83 percent said they expect sales to be better than 2010, while nearly 15 percent said sales would be about the same as 2010. Only two percent said they expected sales to be less than 2010. These predictions are supported by the ‘Mid–Year 2011 Situation & Outlook’ from the American Chemistry Council (ACC). According to the ACC report, “The consensus forecast for U.S. GDP is for continued growth, expanding by 2.5 percent in 2011 and 2.9 percent in 2012. A rebound of activity from the current ‘soft patch’ is expected in the second half of 2011.” Although the report cautions that the recovery is "fragile and multiple risks remain," it states that global GDP (market exchange) is expected to grow by 3.2 percent in 2011 and 3.5 percent in 2012. The report also shows that capacity utilization is projected at 71.3 percent in 2011, which is up from 69.6 percent in 2010. The 2012 capacity utilization is forecast to increase to 75.3 percent. Other key findings include: Chemical output is expected to strengthen in the second half of 2011; American chemistry output is anticipated to rise 4.1 percent in 2011 and 3.5 percent in 2012; chemistry pharmaceuticals output should rise 3 percent in 2011 and 4 percent in 2012; production of basic chemicals should grow 4.8 percent in 2011 and 3.2 percent in 2012; capital spending in the business of chemistry will reach $30 billion in 2011; long term U.S. chemistry growth will average 2.9 percent annually, exceeding the U.S. economy; and strong global industry capital spending gains are expected for several years. While stating that we still have not reached pre-recession levels, and that a relapse into a global recession always remains a possibility, the report says, “The need to add capacity and improve operating efficiencies should add to strong gains in capital spending.” The report concludes by stating, “Consensus expectations are for a rebound in the second half of 2011.” The Chem Show exhibitor survey reinforces the findings that chemical processing companies are looking to increase capital spending, as 63 percent of respondents said they would be displaying new products at the 2011 event, November 1-3 in New York City. More than 50 percent of the respondents said these products would be introduced to the chemical processing industry for the first time at the Chem Show. “We have been exhibiting at the Chem Show for more than 50 years and we find that it always provides the industry with a bit of an economic boost going into the following several months,” said Joe Bevacqua, vice president of sales at Wyssmont Company. “Processing companies come looking to buy new products and technologies, and many suppliers develop new equipment just to showcase at North America’s leading event.” Several exhibitors said they consider the Chem Show to be an integral part of their company’s marketing plan and can trace significant sales that were generated by leads gained at the show. Barry Perlmutter, managing director of BHS-Filtration, said they have sold over a million dollars in equipment from conversations that took place at the Chem Show over the last several years. Mark Willingham, director of sales and marketing, Industrial Filter Products for Purolator Advanced Filtration/Martin Kurz, Inc., agreed that sales have improved since the worst days of the recession. “We have seen significant increases in sales over 2009 levels, but operating rates at most facilities haven’t yet returned to pre-recession times." Said to be widely recognized as the number one chemical processing industry event in North America, the 54th biennial show has been the leading information resource for chemical processing industry professionals since 1915. It is a hands-on, interactive event that showcases a wide spectrum of emerging technologies and focuses on such key processing areas as process control and automation solutions, optimizing process efficiency, water/wastewater treatment, emerging technologies and saving energy/sustainability. In addition to the activity on the show floor, the American Institute of Chemical Engineers (AIChE) is developing a comprehensive, solutions-focused conference program. The multi-faceted, three-day program will address a wide range of critical industry topics ranging from such new developments as nanotechnology to technical sessions on powder and bulk processing.
International Exposition Company
www.chemshow.com |
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| 2011 Tire Shipments To Grow Nearly 4 Percent |
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Washington, D.C – The Rubber Manufacturers Association revised its 2011 tire shipment forecast upward to approximately 4 percent - nearly 11 million units - to 296 million units. Original equipment (OE) tire shipments for both the light vehicle and commercial truck markets will add approximately 5 million of the combined total 11 million OE and replacement units increase in 2011 as pent up demand for both light vehicles and especially commercial trucks continues to drive domestic new vehicle sales and production. Growth in replacement tire shipments will remain modest in 2011 as persistent high fuel costs and little or no change in the number of miles driven will temper the overall growth rate to a little more than 2 percent, or approximately 251 million total units. However, the forecast still remains guardedly optimistic. RMA’s Tire Market Analysis Committee 2011 forecast for key categories includes: Original Equipment (OE) Passenger Tires: OE tire shipments were revised slightly lower to approximately 36 million units, an 8.5 percent increase. This is a result of decreased vehicle production due to the Japanese earthquake/tsunami and its impact on component suppliers. Total light vehicle sales for 2011 are projected to be approximately 13 million vehicles, up from 11.6 million vehicles sold in 2010. Original Equipment Light Truck (LT) Tires: This category is forecast to experience a nearly 18 percent increase in 2011 to approximately 4.3 million units due to the shift to larger vehicles as a consequence of pent up demand, buyer incentive programs along with improved economic conditions in commercial sectors that utilize light truck vehicles. Original Equipment Medium/Wide-Base/Heavy On-Highway Commercial Truck Tires: The forecast for medium OE tire shipments was upwardly revised to an approximately 47 percent increase in shipments, or about 4.7 million units. This underscores the pent up demand for commercial trucks and trailers concurrent with a predicted greater than 4 percent increase in the Industrial Production Index. Replacement Passenger Tires: Growth in this category is anticipated to be just below 1 percent as continued high energy costs, decreases in non-essential driving and continued economic uncertainties weigh on the consumer. The nearly 1 percent growth is forecast to result in less than a 2 million unit increase for 2011 with total passenger replacement units reaching approximately 202 million units. Replacement Light Truck Tires: This category, represented by the small commercial vehicle market, mainly “class 3” trucks, is expected to increase by more than 2 million units to approximately 31 million units in 2011. This equates to a gain of more than 7 percent and is primarily attributed to the economic recovery in the commercial sector. Replacement Medium/Wide-Base/Heavy On-Highway Commercial Truck Tires: The forecast for this market was revised upward as commercial trucking has remained strong concurrent with the predicted 4 percent increase in the Industrial Production Index. As such, the market is anticipated to increase by approximately 2 million units in 2011 to nearly 18 million units. The Rubber Manufacturers Association is the national trade association for tire manufacturers that produce tires in the U.S.
Rubber Manufacturers Association
www.rma.org |
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| Hydraulic Press Rebuilds |
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Hydraulic press rebuilding services offered by this company are said to improve customers' profit through increased production and energy savings, reduced safety hazards, enhanced press reliability and part quality with lower scrap rates. A customer who molds friction materials used in commercial and military aircraft braking systems hired the company to rebuild ten 400-ton hydraulic presses. The presses ranged from 15-30 years old and varied in operating condition. Some presses were producing a very high percentage of scrap products and others were no longer operational. This company rebuilt the hydraulic column presses with electric, hydraulic and mechanical improvements to give the customer controlled heating and pressing in their molding process. After six months of operating the rebuilt hydraulic presses, the customer reported over 20 percent energy savings in their process. In addition, the customer increased their production and molded higher quality parts with lower levels of scrap. This company rebuilt the internal configurations of the press and the part eject system to improve press reliability. Electrical plugs were installed to reduce the amount of time for tool changes, invariably increasing production. A new hydraulic system with energy efficient and premium sealing technology was designed to improve the system response and performance with less energy consumption. The firm installed a new gate system to reduce operator hazards and made various other ergonomic improvements to assist the operator's productivity and reduce strain.
French Oil Mill Machinery Company
www.frenchoil.com |
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| Custom Rubber Mixing |
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CustoMix custom rubber mixing is highlighted in the company's brochure. The company offers a dedicated color line, batch-after-batch consistency and an extensive formulary. The firm is a large-scale, full production manufacturer of quality custom mixed rubber compounds for manufacturers and fabricators in every major market sector. The company has approximately 300 million pounds of annual mixing capacity at two state-of-the-art computer-controlled facilities, ensuring uninterrupted production capabilities. The firm's management team and professional technical staff are said to be some of the most experienced in the custom rubber and polymer industry. The company offers laboratories, research and development, an engineering division and a library with hundreds of pre-formulated compounds and thousands of proprietary compounds. The company delivers at any stage, including finished product. The company offers strip, slab, calendering and slitting up to 72" wide, extruding pre-forms, autoclave curing, press curing, toll mixing, custom packaging, and returnable plastic pallets and boxes.
Robbins LLC
www.robbinsllc.com |
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| Cryogenic Finishing |
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Literature is available describing this company's NitroFreeze cryogenic services. Articles are included on a nitrogen bulk tank and piping, micro dry ice blasting, deburring cross-holes and a dryogenic deburring success story involving PEEK components. New web sites set up according to product lines are also described in the literature.
Cryogenic Institute of New England
www.nitrofreeze.com |
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| Weighing Accuracy Verification |
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This company has launched a service to improve manufacturing and lower quality control costs. GWP Verification is said to virtually guarantee better weighing results, lowered equipment testing expenses and enhanced final product consistency through a systematic, expert assessment and benchmarking of balance performance. The GWP Verification assess the performance of weighing equipment to ensure accuracy. A one-time investment in preventive maintenance lowers quality control costs and improves balance performance year after year. This assessment is said to ensure better weighing, which enhances final product consistency, brand reputation and sales, according to the company. Using a fit gap analysis, the company's experts measure a manfacturer's balance performance against accuracy requirements and the standards of the balance's original equipment manufacturer. Experts then review current quality efforts and balance testing regimens.
Mettler Toledo
www.mt.com |
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| Training Programs |
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Processing companies are said to be seeking to use custom-designed programs to convey business-related information to their staff, and to quantify the effectiveness of these training measures. This company has come up with two offerings that address this requirement and, at the same time, shed light on the effectiveness of the firm's training services. A uniformly high standard of training programs around the world is guaranteed by a quality assurance system. Starting this year, participants in the company's seminars and workshops are being invited to add a final examination to their course. The final examinations are offered for all regular courses around the world. In addition, the company's training division has responded to customer requests for objective learning feedback with a second new initiative. The company first gauges the knowledge level of trainees with a competence assessment, then develops custom-made training programs aimed specifically at them. From basic to expert level, from machine and robot operation to process engineering, the company covers the full spectrum of knowledge needed by processing businesses, and addresses the individual needs of its clients.
Engel
www.engelglobal.com |
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| Silicone Molding |
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As part of its ongoing effort to educate engineers and designers about silicone, this company has launched its first blog, silicone.pro. Through this blog, the company aims to offer information about the growing silicone industry, as well as provide a forum within which industry professionals can share ideas with one another.
Albright Technologies
www.albright1.com |
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| Polymer Testing Instrument Rebuild Program |
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Through its instrument rebuild program, this company is said to be helping laboratories extend the useful life of existing equipment, restoring repeatability, reproducibility and reliability lost to the wear and degradation that occurs inevitably after years of service. Four different service programs for Alpha Series 2000 rheometers, viscometers and other instrumentation are said to give customers attractive alternatives to purchasing a new unit. Depending on the instrument, the upgrades and the condition of the instrument, costs can be as little as 20 percent of the price of a new unit. With the recondition program, a certified service engineer is dispatched to the customer location to service the equipment and replace worn components. Parts are shipped from the factory as assemblies to ensure quality and minimize downtime. With the rebuild program, upgrading a machine can improve safety and reliability of test data, reduce setup time and scrap, accelerate changeovers, minimize cost per run and increase flexibility. The unit is shipped to the company's factory for inspection and a quotation based on its condition. This is said to be a particularly good option when recommissioning equipment that has been out of service for an extended period of time. With the convert program, when an instrument was purchased for one purpose but now requires additional features, it often can be converted to a different model. For example, the company's current ODR2000 oscillating disk rheometer can be converted to an MDR2000 moving die rheometer or even an MV2000 Mooney viscometer. With the company's exchange program, the firm exchanges an existing instrument for another unit that already has been rebuilt, eliminating both lead time and downtime. Installation and commissioning are performed by a professional service engineer.
Alpha Technologies
www.alpha-technologies.com |
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| Boiler Technical Support |
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This company formulates and mixes its own rubber, and is said to manufacture superior molded rubber handhole and manhole gaskets for steam, hot water boilers, water heaters, softeners, deaerators, make-up tanks and other selected pressure vessels. The company's gaskets are said to have become an industry standard, and seal quickly and completely, preventing seepage, corrosion and pitting. They are said to peel off easily, leaving clean surfaces for inspection. This company offers a free technical specification and usage guide containing useful information about boiler maintenance safety. It also offers a free pocket slide rule that charts steam temperature versus pressure.
Topog-E Gasket
www.topog-e.com |
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| SPC software |
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This international developer of statistical process control (SPC) software solutions has updated its Synergy 3000 software for customers worldwide. New features include a scorecard report that enables a user to instantly get a snapshot of their vital production metrics for up to six characteristics; any videos related to the production can now be viewed within the application; users now have the ability to define an often-referenced file as a hyperlink for one-click access to documents, images, web sites or other software applications that pertain to the products; and to view more information about a specific data point, users can simply roll over it with their mouse.
Zontec
www.zontec-spc.com |
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| Titration Risk Checker |
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The Good Titration Practice (GTP) Risk Checker is an on-line tool that allows laboratories to quickly assess their titration risk and the reliability of their results. The Risk Checker is part of Good Titration Practice, an umbrella program offering a requirement-based assessment of titration products and services, including system selection, professional installation, instrument qualification and training. This forms the basis for dependable and risk-free titration. A variety of risk factors exists in the titration laboratory that can adversely affect results. These factors are said to include initial selection of the apparatus, installation of the system, temperature effects, electrode performance, sampling weight/volume, lack of appropriate documentation and human influence. By answering a few simple questions about their current titration practices with the Risk Checker on-line tool, laboratories are said to gain valuable insight into the current level of risk each of these factors may be imparting to their daily practices.
Mettler Toledo
www.mt.com |
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| Three-Dimensional Machine Vision |
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This company has added 3D vision in its release of VisionPro, the software that is said to have set the industry standard for machine vision performance. VisionPro 3D is said to deliver accurate, real-time, three-dimensional position information to automate challenging assembly verification, logistics and robot applications. VisionPro 3D works with any number of fixed or robot mounted cameras for complete application flexibility. VisionPro 3D uses multiple sets of two-dimensional features found by the company's field proven alignment tools, including PatMax, PatFlex and other geometric pattern matching tools. These tools tolerate non-uniform lighting and remain reliable even when patterns are partly covered, ensuring accurate part location under the most challenging conditions. Application performance is said to be enhanced by high precision calibration tools that adjust for optical distortion and camera position, and synchronize cameras with vision-guided robots, said to be the key to the success of any 3D application.
Cognex
www.cognex.com |
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| Integrated Enterprise Resource Planning |
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This provider of enterprise software and IT services to manufacturers worldwide announced that Plastic Age Products, a custom injection molder, plans to reduce time-consuming manual production data collection and boost business efficiencies by implementing both this firm's integrated enterprise resource planning (ERP) solution and manufacturing execution system (MES) for the shop floor. The company's integration of planning, accounting and inventory information is said to allow the customer to eliminate the associated errors and lost time. In addition, the production team and project leaders are said to have easy access to the monitoring of production progress, time to completion and shipping.
Solarsoft Business Systems
www.solarsoft.com |
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| Casting Process Simulation |
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Magma5 is the company's latest software generation for casting process simulation. The firm's latest version is Magma5 5.2 with extended capabilities for all cast materials and processes. The company also offers Magma C+M software for the simulation of core production processes. Magma5 5.2 introduces several simulation capabilities, including new process modes for permanent mold, low pressure sand and low pressure die casting, as well as both hot chamber and cold chamber die casting, allowing for detailed process specific definitions. The software also supports process design by controlling process parameters during a simulation run. For gravity casters, process modules for Disamatic and investment casting are now available.
Magma Foundry Technologies
www.magmasoft.com |
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| Precision Video Extensometer |
The TRViewX video extensometer is available for use with the company's Autograph series of universal testing machines. Said to offer precision, high-accuracy measurements, the TRViewX is applicable for testing a variety of materials, including metals, plastics, rubbers and films.
The TRViewX is available in single- and double-camera models with seven different models available based on the camera’s field of view. The single-camera TRViewX has camera field of views ranging from 55 mm to 800 mm. The double-camera TRViewX comes with 120 mm and 500 mm cameras or 120 mm and 800 mm cameras. When using a double-camera model, the system can switch automatically between both cameras. It features high-accuracy measurements. In addition, the TRViewX offers video and still image report functionality, enabling playback to be synchronized with the S-S curve. The TRViewX is said to operate easily with Trapexiumx software. Users simply select testing conditions to automatically set the measurement mode. The software synchronizes to the beginning and end of testing, and makes it possible to measure the actual gauge length when testing starts.
Shimadzu Scientific Instruments
www.ssi.shimadzu.com |
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| Rubber Test Chamber |
The SIM-7300 rubber test chamber is now available with the integrated Testing Tool 75049. This highly elaborate device allows for complex rotation movements and rhythmic elongation of the test specimens to provide testing conditions in accordance with current international standards like ASTM, ISO and DIN. Rotation speed, elongation range as well as elongation speed are freely programmable due to the PLC control of SIM-7300, which also provides for data acquisition as well as control of temperature, humidity and ozone concentration. Furthermore, a high elongation range is provided.
Anseros Klaus Nonnenmacher GmbH
www.anseros.de |
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| All Purpose Infrared Thermometers |
The single wavelength Gold series is a non-contact temperature measuring sensor with either fiber optics or laser aiming and is used for very diverse applications. The sensors are protected in stainless steel enclosures and include a built-in digital display for local viewing. The temperature monitoring limits for these sensors are 0-4,500 degrees F (20-2,500 degrees C). In rubber applications, these units are used in checking, curing and forming temperatures. The Gold 30 uses a small fiber optic cable that consists of a bundle of infrared fibers in a sealed stainless steel sheathing to view the target while the sensor is mounted in a remote or more convenient location. It is used for inaccessible targets and hostile environments. Fiber optic cable lengths can vary from 3 to 30 feet (1-9 m). In addition, the fiber optic cable can survive ambient exposures up to 400 degrees F (200 degrees C), and with Teflon jacket protection it will survive very harsh environments of dirt, smoke, water and oils, plus it is immune to induction fields (EMI). It has a built-in aim light option for precise and easy alignment. The Gold 20 has the option of laser aiming to accurately pinpoint the target area up close or at a distance. The basic design has line-of-sight aiming for large targets. This sensor has selected infrared filtering for plastics, glass, low emissivity metals, look through flames, measure flames and general purpose low temperature applications. The Gold series has a calibration accuracy of 0.25 percent of reading, repeatability of 1 degree C, response time of 10-50 ms, and a variety of field of view (optical) configurations. It is available as a stand-alone sensor for direct computer interface or as a system with remote 1/4 DIN display that includes output options of 4-20 mA, 0-20 mA, and RS232 and RS485. Accessories include standard NEMA 4 enclosures, water cooling/air purge, swivel mounting brackets and a variety of flange mounting assemblies.
Williamson
www.williamsonir.com |
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| Diameter Gauge Heads |
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In addition to the successful two- and three-axis diameter gauge heads of the Laser Series 2000*, this company now offers three new Laser Series 6000 gauge heads for application in hose and tube extrusion lines. These new devices are equipped with many innovations regarding accuracy, design and reliability. The gauge heads cover product diameters from 0.25 to 18 mm, 0.5 to 38 mm and 1 to 78 mm. The Laser Series 6000 has a measuring rate of 2,500 measurements per second per axis. With this measurement frequency diameter measurements are comprehensive and lump/neck detection reliable. The high measuring rate with extremely high single value precision ensures an optimum line control and provides reliable statistical data. The Laser 6000 diameter gauge heads include an integrated measuring value display, which provide local display of the product diameter. As a result, the operator finds the accurate diameter value at one glance. Electronic innovations are not the only advances characterizing the advanced performance of the series, according to the company. Construction refinements make a considerable contribution. The devices have an opening that is twice as big as the as the maximum product you can measure with the device. This makes it easy for the extrusion line operator to feed the hose or tube through the gauge head. Integrated into the gauge heads is a modular universal interface for all connections such as Profibus-DP, CANopen, EtherNet/IP and DeviceNet. All connections are protected from water, dirt or mechanical influences. There are no external plugs. The gauge heads also stand out visually through the compact design as well as the swivel gauge head function, which is already offered with the larger models of the Laser Series 2000. It allows the operator to move the head up easily out of the extrusion line. The newly developed stand is height adjustable and can be installed in every extrusion line. The three gauge heads continue to benefit from technologically proven innovations of the Laser Series 2000. The elimination of moving parts ensures that the gauge heads keep their accuracy during the entire operating time. Calibration is done only once at the manufacturer and is unnecessary thereafter.
Sikora International
www.sikora-usa.com |
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| Camera/Microscope |
The VW-9000 high-speed microscope is said to be one of the most versatile tools available for any manufacturing or inspection application. This fully-integrated system incorporates a built-in light source, LED monitor, analysis software and PC components, and can be used not only for standard high-speed applications, but doubles as a digital microscope for inspection and development work. With a newly re-designed CMOS sensor, the VW-9000 is capable of recording high-speed processes at up to 230,000 frames per second and can capture video for up to 13 hours. Conventional high-speed camera systems require several pieces of external equipment during operation (external light sources, separate PC and monitor, etc.) and can take several hours to set up properly. Since the VW-9000 is an all-in-one system, all of the necessary components are built in to the unit, and it can be set up and ready to operate in just a matter of minutes. The controller supports both color and monochrome cameras, making it ideal for any application, according to the company. The advanced interface simplifies the setup procedure, making the unit ideal for novice users. High-speed recording is automatically played back in slow motion, allowing real-time adjustments during setup. A new motion graph function is able to graphically display changes in a target’s movement, reducing the amount of time needed to search for events of interest within a video.
Keyence
www.keyence.com |
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| Multi-Scale Durometer |
For the technician that must perform hardness tests on various types of non-metallic materials, this company now introduces the Multi-Scale durometer test kit. The Multi-Scale base kit consists of a Type A durometer, and the choice of one of more color-coded barrel adapters for D, B, C, DO, O, OO or OOO scales. Changing scales is accomplished by unscrewing one barrel and replacing it with another - no supplementary calibration or adjustments are necessary. A test block, calibrated to the selected scale, is also included. The block allows the user to perform quick functional checks on the instrument. The indicator and barrels are made in the U.S.A., and are calibrated to the ASTM-D2240 standard for durometer hardness testers.
Rex Gauge
www.durometer.com |
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| Spectrofluorometers |
Building upon the powerful capabilities of the FP-6000 series, the FP-8000 series instruments provide even greater features and technological innovations, according to the manufacturer. The FP-8000 Series spectrofluorometers are said to incorporate the highest sensitivity, fastest spectral scanning capability and excellent analysis-oriented functionality offering integrated solutions for advanced materials research and biochemical analysis applications. To meet the most stringent analysis demands, a variety of accessories is available for integration with a range of sophisticated control and analysis applications available in the user-friendly Spectra Manager II software to offer a flexible platform for any luminescence application.
Jasco
www.jascoinc.com |
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| Thermoplastic Elastomer |
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This producer of high-performance, custom-formulated thermoplastic elastomers has introduced Versaflex FFC 2882-87 grade that meets both China's regulatory requirement GB4806.1-94 and U.S. Food and Drug Administration n-hexane extraction requirements under 21 CFR 177.2600. By selecting this high-performance material, which has passed stringent extraction tests, manufacturers are said to accelerate final product compliance and improve consumer safety.
PolyOne
www.polyone.com |
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| Epoxy And Coating Systems |
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This company's offerings include products and solutions that allow efficient production and enhanced performance of rotor blades, towers and foundations in wind energy applications. Epoxy systems and coatings for rotor blade manufacturing and rotor blades need to be extremely sturdy and weather-resistant to endure approximately 20 years of operation. Epoxy-based composites are commonly used as materials for making these rotor blades. This company provides two-component epoxy resin and hardener systems that offer highly beneficial properties under its Baxxodur brand. These systems can speed up rotor blade manufacturing processes by as much as 30 percent. Suitable coatings make rotor blades more resistant to environmental exposure. Innovative coating systems, marketed under the new Relest brand name, have been designed specifically for the industrial sector. They are said to offer reliable protection for rotor blades – even for those exposed to the harshest conditions. BASF’s coatings are therefore said to be an important component for durable, functionally reliable and flexibly designed wind mills. These highly flexible specialty coatings are said to offer reliable performance even in extreme exposure conditions.
BASF
www.basf.com |
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| Medical Elastomers |
An innovation in radio frequency (RF) plastics welding now enables manufacturers of medical bags and pouches to obtain the clarity, elasticity and performance advantages of Medalist medical elastomers while providing a safe and fully compliant alternative to PVC, thermoplastic polyurethane (TPU), or natural rubber latex, according to this manufacturer. While conventional RF plastics welding works well with such polymers as PVC and TPU, low dielectric loss materials such as Medalist elastomers have until now not been bondable with this process. The EcoGenesis RF plastics welding technology enables film produced from a Medalist elastomer to form strong permanent bonds with itself as well as with polypropylene and similar polymers. And while the alternative technique of heat sealing produces only a straight-line bond, the company's sample bags are said to exhibit the ability to weld complex patterns in one sequence, displaying the wide range of design possibilities available for Medalist elastomers with EcoGenesis RF plastics welding technology. This new capability for joining and assembly makes available to manufacturers of medical fluid delivery, storage and drainage bags several important advantages over widely used PVC. Besides being free of halogens and phthalates, Medalist elastomers are available at lower hardness ranges, provide a broader processing window, exhibit greater elasticity and superior low-temperature flexibility, have a wider range of service temperatures, and save weight because of their lower density, according to the company. Like PVC, Medalist elastomers are available in fully transparent grades. The availability of RF plastics welding capability for Medalist elastomers is said to give greater scope for designers and processors of medical bags and pouches. Teknor Apex
www.teknorapex.com |
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| Platen Insulation |
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In response to the rubber and plastic molding industry’s increasing need to reduce energy consumption and improve processing variables to remain competitive, this company has advanced the properties of its Thermalate and Heatmeiser lines of compression molded platen insulation sheet products. Comprised of uniquely formulated fiberglass reinforced thermoset polyester composites, the series is said to deliver superior energy efficiency, temperature control, durability, and is an asbestos-free solution for high temperature mold and platen thermal press manufacturing applications. When installed between the platen and mold, the series is said to offer superior compression strength, high service temperature, thermal conductivity, low moisture absorption and thickness tolerance versus asbestos, mica, calcium silicate and other high pressure laminate insulation alternatives. The combination of these thermal performance properties is said to control and minimize the transfer of heat to the production press, therefore reducing the costs associated with excessive utility usage, machinery wear/breakdown and stability/uniformity of product quality. Major industrial market applications for Thermalate and Heatmeiser include curing presses for tires, golf balls, road repair and food processing, and assorted compression and injection molders. Requiring no maintenance and designed to operate at temperatures up to 550 degrees F, the thermal insulation sheet series’ high compressive strength will not take a compressive set, causing mold alignment problems when subject to extremely high molding pressures. Tough and durable, they will not crack or break easily during mold setup or tear down and are more durable than mica or concrete asbestos materials. Additionally, they resist oils and fluids where other more absorbent insulators, such as concrete asbestos, can deteriorate or alter their thermal conductivity, according to the company.
Haysite Reinforced Plastics
www.haysite.com |
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| Conformal Coatings |
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Ultra-thin and pinhole-free Parylene conformal coatings are said to offer superior moisture, chemical and dielectric barrier protection to a host of components, including sensors, MEMS, LEDs, circuit boards, cores, stents, pacemaker components, needles and elastomers.
Specialty Coating Systems
www.scscoatings.com |
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| Servo Electric LSR Metering Unit |
The PFM servo electric LSR metering unit is said to be a very compact liquid silicone rubber dosing unit that unifies all functional elements into one mechanically installed unit. The material feed is controlled with individual dosing pistons. Before feed of the injection screw, each material component is pressurized to a pre-programmable pressure. In this way, the result is said to be an exactly controlled and reproducible mix ratio. Since the feeding pressures are always controlled and are constant before the material flows into the injection screw, very small shot sizes and shot time reproducibility processes are metered at exact mix ratios, according to the company.
2KM North America
www.2KMNA.com |
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| Multi-Port Switch |
This company's multi-port switch is said to automatically divert granular materials from a single source, such as a pneumatic conveying system, to as many as 15 different bins, hoppers or silos. The full-bore design is said to permit unrestricted material flow to minimize material degradation and pressure drop to make conveying easier, with less energy. This design is said to allow the switch to be located in any position and be tolerant of very fragile and/or coarse abrasive materials. There are no dead spots for material to collect, making the multi-port switch ideal for applications where cross-contamination is a major concern, according to the company.
Dynamic Air
www.dynamicair.com |
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| Hot Runner Systems |
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This manufacturer of mold technologies has streamlined operations to provide hot runner technologies to customers with significantly shorter lead times than were previously possible. The company is now able to provide components with same day shipping, manifolds and components in three to four weeks, unitized systems in four to five weeks and full hot half systems in five to six weeks. This company can now deliver custom manifold and all critical components in as little as three to four weeks, including nozzles, heaters, support pads, dowels, terminal boxes and a design guide for layout of pocket machining. The manifold arrives completely machined to customer specifications with flow channels, both horizontal and vertical, and end plugs.
DME
www.dme.net |
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| Cartridge Dust Collectors |
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The Gold Series cartridge dust collector is now offered with an optional integrated HEPA safety monitoring filter. Mounted on top of the collector so that no additional floor space is required, this after-filter prevents collected dust from re-entering the workspace if there should be a leak in the dust collector's primary filtering system. It is a required component in recirculating dust collection systems that recycle air downstream of the collector when filtering hazardous dusts. Each module incorporates two HEPA filters capable of handling 2,500 cfm (4,248 cmh) of air per filter and rated to remove 99.97 percent of airborne particles of 0.3 micron in diameter and larger. Unlike some after-filters which are installed downstream of the fan with the filter at positive pressure, the Gold Series' integrated design is said to maintain the after-filter at negative pressure, preventing contaminated air from escaping in the event of a leak.
Camfil Farr Air Pollution Control
www.farrapc.com |
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| Slitting, Rewinding And Inspection Machines |
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The WC70 vacuum splice table option is available on all of the company's RSC and RSP slitting, rewinding and inspection machines. By automatically placing mill-splice/flags, matrix/missing labels and vision detected defects right on the vertical inspection plate for reworking, the operator is only required to leave the rewind zone to change the master roll. The vacuum and mechanical clamping system holds the material in a vertical position at eye level directly in front of the operator, which is said to assure perfect splices for finished rolls every time.
Rotocontrol GmbH
www.rotocontrol.com |
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| Yokohama Senior VP Of Sales And Marketing Gives Mid-Year Report |
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Fullerton, CA – Six months of 2011 have sailed by, and for Dan King, Yokohama Tire Corporation senior vice president of sales and marketing, the journey has been defined by varying currents, which at times have included navigating through choppy waters. The company has had to deal with ramifications from the March 11 earthquake and tsunami that devastated parts of Japan, home to Yokohama’s parent company, Yokohama Rubber Co., Ltd. The earthquake, along with a shortage of raw materials, has exacerbated an already tough global fill-rate problem. Despite all, King says Yokohama’s mark of continuous growth is on course, with 2011 showing to be a strong year and the outlook on the future even stronger. Question: Can you give an update on how the Japanese earthquake and tsunami affected YRC? Also, how has it affected YTC in the U.S.? Dan King: We all know it was devastating to the country and people of Japan, and it has impacted all the people at YRC to some degree. We’ve been lucky: Most of our employees in Japan and their extended family members were not seriously hurt. We did lose some facilities and witnessed some downtime with a number of our Japanese plants and testing facilities. Not surprisingly, we experienced a shortage of raw materials and products. We tried to minimize the impact in North America – where the demand is so high. It did have an effect, though, especially within our commercial tire division where we received less inventory than we anticipated. However, we were able to work through it and move forward. We were very fortunate within our consumer tire division as well, as a large portion of demand from there is filled in our plant in Salem, VA, which we are currently expanding and will be finished in September. Question: Do you see any long-term effects? King: No, we don’t see any issues based on where our plants are in the region. The raw material shortage will last a bit longer, but we don’t see that as a long-term situation. Question: Supply shortages seem to be an industry-wide problem. Do you see that situation for Yokohama improving in the next six months?King: The OE segment remains in high demand. With respect to the replacement market – though it is showing a slight leveling off this year – the segment is expected to see industry growth next year, in 2013 and 2014. We expect to see worldwide growth as well, especially in China, India and Brazil. It’s going to have an impact on the industry’s capacities, and we are addressing that with the Salem expansion and a major expansion in the Philippines. We’re looking at other parts of the world, as well. For Yokohama specifically, we feel very good because our demand is high. We’ve always prided ourselves on working closely with our customers and having very strong fill rates, but we haven’t been able to do that right now. We are increasing our supply and bettering our fill rates, and we expect this to improve even more next year. Question: Is the Salem expansion on target in production output? King: It’s definitely on target. We’ve been able to get more production each month than we had originally planned. Question: We’re midway through 2011. Business-wise, is YTC where you projected? King: It’s been a good year for Yokohama. We have very strong demand and, as mentioned, our biggest challenge is making sure our customers are taken care of. We’re not always going to be the biggest supplier, but we strive to be the best and most efficient. We want our customers to love selling our product and to have confidence in us. That’s why we’re working so hard to eliminate the fill rate situation. From an industry standpoint, we saw growth in the first couple of months of the year, but we’re now starting to see it trail off. We have to watch consumer demand closely because as gas prices increased, we saw a pullback. The economy is still a concern for consumers. Question: Is the presence of cheaper tires from China and other countries still a factor? King: There are a lot of brands in the U.S. It’s a large and growing market, so a lot of manufacturers want to have a presence here. However, the raw material cost increases have been significant, and those impact every manufacturer, including the Chinese. They’ve had to re-evaluate how they price in the U.S. There have also been issues with duties – the Chinese and Thailand tariffs. Those have had an impact on pricing in the U.S., as well. Question: Yokohama has had a long reputation for performance and quality so you obviously do not compete on the basis of pricing alone. Are there any new consumer tires that you’ll be bringing out soon or any new sizes on your existing line-up? King: We’ve launched several new sizes this year that have helped our dealers and we have some exciting new products slated for the beginning of 2012. One is a new passenger touring tire we expect to be class-leading. We’ll also introduce an eco-friendly tire that will push the envelope, even beyond where our current environmental tire, the orange oil-infused dB Super E-spec has gone. Question: What about high-performance tires? King: We’re working on some really exciting, new Advan products. We have a new Advan Sport premium product that’s OE on Mercedes and will be coming to the U.S. next year. We’ll initially have a limited launch – primarily OE sizes – and then more sizes later. We’re also working on some new ultra-high-performance all-season products. Question: How are things going on the commercial side? King: We feel there’s still a gap between supply and demand on the commercial tires, probably to a greater degree than the consumer. The demand on the OE commercial side is well above expectations. The replacement side was extremely strong, but has leveled off a little. Our demand versus our ability to supply now is a much bigger gap than we’re comfortable with, so we are trying to get as much product as we can flowing through. Any product that hits the dock goes to our warehouse and is immediately moved to the customer. We’ve recently introduced a premium steer product – the 101ZL – which we’re testing on a lot of fleets. The response is tremendous. We know we’re going to have more demand; the question is, how do we fill it? We’re working on that for this year, 2012 and 2013. Question: As the highest-ranking American executive at YTC, what are some of your long-term visions for the company? King: We’re working on an aggressive transition in the coming years. When it comes to how we service our accounts, we want to push our company forward in major steps, not small ones. As I mentioned before, one of the things we pride ourselves on is being the best supplier. If we’re the best supplier to our accounts, then they know we’re an efficient partner and they can make good margins off Yokohama products. They’ll have confidence in our product and will to want to sell it. That’s what our focus is. We have always been known for our products and we want to continue to push the envelope with new technologies. We expect to develop some of the best tires in the world. Question: Any plans for building a new tire plant in the U.S.? King: We’re always looking at matching our supply and demand, and that means evaluating capacity increases and allocation changes. We’re looking at all those possibilities, including pulling allocation from one area of the world and bringing it to North America. We’ve already had plant expansions in Salem and in the Philippines. We’re still evaluating further consumer capacity increases, and that may mean a new U.S. plant in the future. We believe a new U.S. facility would have significant benefits for us on the commercial side, too. Even though some of the cost structures are much higher in the U.S., compared to other parts of the world, there are advantages: The closeness to the market and the ability to service the accounts in a more efficient way. It’s a balancing act between costs and benefits, but our plan is to constantly evaluate building new plants for the future. Question: Switching gears here for a moment, you have several marketing initiatives when promoting awareness for your products and the Yokohama brand overall. One of them is sports marketing, which includes pro football and basketball sponsorships. With the possibility of lockouts next season, how would your sports marketing be affected? King: When we went into our re-negotiations, we discussed the possibility with the respective teams and have had some provisions pre-built into our contracts. We are close enough to the teams and feel good the NBA and NFL will be able to work through this. The seasons may not start on time, but we feel good about the core promotional events we do during the regular season. We’re working with our dealers as though there’s going to be a season, and they’re excited about it. We have great relationships with teams like the Baltimore Ravens, whom we’ve partnered with for years, and have recently added the Dallas Cowboys and Denver Broncos to the mix. The dealers in those areas have given us tremendous support because they strongly believe it is driving business to their doors, and gets everyone talking about Yokohama products in their stores. We give them point-of-sale materials to help drive that home, and, of course, we have some great new products to talk about as well. It’s still possible there could be some issues with the owners and the union on negotiations, but as of right now, we feel we can move forward. We’re looking at additional markets in 2012 and our goal is to keep adding them because this has been a successful program and the dealers really support it. Question: If there wasn’t an NFL or NBA season, would you consider looking at hockey, or sponsoring more baseball? King: Yes, it’s definitely possible, but, by the time we find out, it’ll be difficult to jump into another sport. We have evaluated all the sports and that’s why we are moving forward with more baseball. We signed with the Philadelphia Phillies and have a great promotion running now that looks like it’s going to be extremely successful. We have a great partnership with our hometown Angels here in Orange County, and that’s been very successful for us, too. We’ll probably expand more into major league baseball, the NBA and NFL, but hockey is one sport we want to watch closely because there are some great opportunities. Question: YTC is also heavily involved in motorsports, another avenue for sports marketing. Are you looking to expand the motorsports program? King: Motorsports are a major part of Yokohama’s heritage and a prime focus of our sports marketing. We still use racing to test a lot of our technologies. In fact, the use of orange oil in our eco-tires came from our racing engineers, so it’s an important part of our branding initiatives. We are working on getting our dealers more involved and looking at promotions and incentives to help drive more business to their counters through motorsports. We’ve had some successful programs this year, but we’re evaluating all of our motorsports activities and how they benefit the dealer. Question: YTC has a new president, Mr. Tanaka, who replaced Mr. Oishi. Your thoughts on Oishi’s accomplishments here, and what you expect from Tanaka. King: Oishi has been a great asset to Yokohama in the U.S. The growth we’ve had since he’s been here has been remarkable. He’s helped galvanize relationships with our accounts; he’s made Yokohama more efficient and effective; and he’s strongly supported our people. At the same time, we’re used to having transitions at the top level, so we’ve built our company structure so it doesn’t require major changes when we get a new president. When a new president comes in, we have our strategy set and structure in place; we know where we’re going. A new president can come in and take his time to learn about YTC and the U.S. market, and then help us get to another level with our relationship and communication with our parent company. Question: What were some of Oishi’s key initiatives? King: One of the biggest accomplishments during Oishi’s tenure is we’ve become the biggest subsidiary of our parent company globally. There’s more of a focus here than in the past, which means even more resources for new products and new technologies specific to the U.S. market can be made available. Question: What can you tell us of Tanaka? Do you know him from YRC? King: I know him and he’s going to be a great addition for us. Everyone has great respect for him throughout the Yokohama organization and here in the U.S., so we’re excited to have him onboard. We’re sad to see Oishi leave because he’s been an integral part of who we are. But, we’re also excited to have Tanaka here, whom I know can help us go to yet another level.
Yokohama Tire Corporation is the North American manufacturing and marketing arm of Tokyo, Japan-based The Yokohama Rubber Co., Ltd., a global manufacturing and sales company of premium tires since 1917. Servicing a network of more than 4,500 points of sale in the U.S., Yokohama Tire’s complete product line includes the dB Super E-spec – the world’s first tire to use orange oil to reduce petroleum – as well as tires for high-performance, light truck, passenger car, commercial truck and bus, and off-the-road mining and construction applications.
Yokohama Tire
www.yokohamatire.com |
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| Latest Rubber Statistical Bulletin/Rubber Industry Report Available From IRSG |
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As the sole international body representing the global rubber industry, with its remit centered largely on the provision of timely and relevant economic and statistical information to industry stakeholders, the Secretariat of the International Rubber Study Group (IRSG) publishes data on production, consumption, trade and prices, covering both natural rubber (NR) and synthetic rubber (SR), on a quarterly basis in its flagship documents, the Rubber Statistical Bulletin and the Rubber Industry Report. The April-June 2011 editions of both publications are now available from the IRSG. Global rubber consumption reached 24.6 million metric tons in 2010, 15.3 percent higher than in 2009, reflecting a strong recovery in the demand for vehicles and tires, according to the IRSG. Global SR production was 14.1 percent higher than in 2009, in line with the strong recovery seen in SR consumption, while global NR supply was 7.2 percent higher than in 2009. Global rubber demand is forecast to reach 25.7 million metric tons in 2011 and 27.6 million metric tons in 2012. Global SR demand is expected to grow by 5.0 percent in 2011 and 9.0 percent in 2012, while global NR demand is forecast to rise by 3.8 percent in 2011 and 5.4 percent in 2012. Partly due to the impact of higher prices, and assuming normal growing conditions, global NR production is forecast to rise by 5.6 percent in 2011 and 8.2 percent in 2012, according to the IRSG. Annual subscriptions and single copies can be purchased by non-members via the web site of the IRSG.
International Rubber Study Group
www.rubberstudy.com |
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| Cell Aging Ovens |
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Cell aging ovens for precision aging of rubber and plastic materials are highlighted in the company's literature. Cell oven EB 01 features four cells, and the test piece holder in each cell can take up to 24 standard test pieces. The high temperature accuracy is said to be achieved by using an aluminum block with channels for preheating of the air. The EB 01 LTP features built-in programmable water cooling. This version of the oven can operate between 20 degrees C to 200 degrees C for testing of stress relaxation. The cooling makes it possible to conduct automatic relaxation tests according to ISO 3384 method B, where the aging is done at elevated temperature, but the counter-force is measured at room temperature. The Cell oven EB 07 features three cells which can be used with individual temperatures. The test piece holder in each cell can take up to 24 standard test pieces. The high temperature accuracy is said to be achieved by using three separate extruded aluminum blocks with channels for preheating of the air. Test tube ovens EB 11 and EB 14 are designed for aging tests according to ASTM D 865 Rubber Deterioration by Heating in Air (Test Tube Enclosure). The ovens can also be used for testing in liquids according to ASTM D 471 and ISO 1817 Effect of Liquids.
Elastocon AB
www.elastocon.se |
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| Real-Time Monitoring System |
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The ability to monitor and track the relative level of material intrinsic viscosity in-process and in real time is said to be an invaluable process tool. Identifying any deviation in the processing conditions and being able to take corrective action to address those conditions is said to be critical to maintaining consistent and efficient production. The IV monitoring system was developed to complement the HVTSE (high vacuum twin screw extrusion) system being offered for dryerless production of PET sheet. The unique technology represented by the company's real-time monitoring system is said to be based on a precise measurement of melt temperature and capillary piping pressures such that the viscosity and subsequent intrinsic viscosity can be accurately calculated. These results are benchmarked against the ASTM D4603 Solution Test Method for measuring intrinsic viscosity and prossess an accuracy of +/- 0.02 dl/g.
Processing Technologies International
www.ptiextruders.com |
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| China Imports More Natural Rubber To Meet Booming Demand |
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Beijing, China - According to a report from Commodity Online, "Natural rubber demand in the world’s largest automotive market of China continued to boost the commodity as the demand expected to climb by nearly 8 percent, analysts said. According to China Rubber Industry Association, the country’s rubber demand is expected to hit 2.89 million tons on strong growth in the vehicle market. Meanwhile, China’s rubber imports are also on the rise as imports for May hit 120,000 tons, up 33.3 percent more than the 90,000 tons it imported in the same period last year. The May imports, however, were 33.3 percent less than the 180,000 tons imported in April. In the first five months of 2011, China's natural rubber imports swelled 6.4 percent year on year to 770,000 tons. China imported 1.71 million tons of natural rubber. Last month, the country imported 122,063 tons of synthetic rubber, down 9.5 percent year on year from 134,845 tons, but up 3.2 percent month on month from 118,300 tons. During the five-month period, China's synthetic rubber imports totaled 625,325 tons, down 13.9 percent year on year. According to a separate report from the General Administration of Customs, China imported $1.31 billion worth of natural rubber in the first quarter of this year, reflecting a year-on-year jump of 145.4 percent, and the average import price stood at $2,600 per ton, double that of the first quarter of last year. Analysts said the surged imported prices of natural rubber were caused by severe drought principally in the Southeast Asian countries, such as Thailand, Indonesia, Malaysia and Vietnam. China's natural rubber production growth may be little changed this year as a drought in key growing regions curbs output, according to the China Natural Rubber Association. Drought in Yunnan is particularly dire as the region accounts for 40 percent of total production and is China's second-largest rubber producer after Hainan province. China overtook the U.S. as the world's largest auto market in 2009 as government stimulus boosted sales by more than 40 percent. Total tire consumption will rise to more than 404 million tires in 2010 compared with a record 380 million last year, according to the China Rubber Industry Association."
Commodity Online
www.commodityonline.com |
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| Silica Dispersion Additives |
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Two products are designed to improve silica dispersion in high-performance silica tire treads and further reduce tire rolling resistance. Not only do CY48 and KK49 enhance processing by reducing viscosity in green tires, but they also promote silane-to-polymer bonding during tire curing, according to the company. For minimum rolling resistance, these products are said to be recommended for use in the first pass of mixing in the absence of a ZnO activator. Tread compounds containing CY48 or KK49 process better in the factory and perform better on the road, according to the firm.
Struktol Company of America
www.struktol.com |
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| Ultra-Soft Elastomer |
A transparent medical elastomer gel available in free-flowing pellets is said to be the softest compound yet in the Medalist product range, enabling designers to achieve added comfort in skin-contact and other sensitive applications requiring molded-in seal areas or cushions. Medalist MD-447 is so ultra-soft that it could not be measured accurately on the durometer A hardness scale used for other Medalist elastomers, the softest of which has a durometer A rating of 5. Subjected to the durometer OO test for ultra-soft materials, the new compound has a rating of 25. This compound avoids handling problems sometimes posed by exceedingly soft materials in pellet form. This company is said to have considerable experience with gel elastomers used commercially in non-medical applications. The firm applied that experience to formulate a gel that achieves new levels of softness yet flows freely in pellet form and is readily processed in standard injection molding machines. To qualify as a Medalist medical elastomer, the new gel compound has been formulated and manufactured under the same stringent standards as other Medalist products. Based on a standard hydrogenated styrenic block copolymer, Medalist MD-447 is free of latex, phthalates or animal-derived components, and complies with FDA, California Proposition 65, CONEG and REACH requirements for medical applications. The Medalist program for medical manufacturers now includes 28 standard high-purity elastomer compounds, along with a comprehensive body of test data and resources for designers and processors. Compounds are available with hardness from durometer OO 25 to durometer A 87 and include clear, translucent and opaque formulations. An expandable registered binder with extensive data on Medalist products is available to qualified OEMs, designers and plastics processors in the medical device and healthcare product industries.
Teknor Apex
www.teknorapex.com |
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| Water-Based Anti-Stick Coating For Uncured Rubber |
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MAC-1023 is an anti-stick product for uncured rubber compounds and parts. It is a water-based mixture of polymeric material that applies a clear, colorless film coating. It is supplied as a concentrate to assure economy of usage. The product has proven to be an extremely effective antistick coating for all types of rubber stock. It will provide a thin, colorless film coating that can be used on both black and colored stock. The product will not contaminate the rubber stock, allowing for superior part appearance. MAC-1023 is suitable for use in Barwell type operations, pellets, slugs and extrusions. The product is environmentally-friendly, containing no heavy metals, powders, silicone oils and is VOC-free. Samples coupled with plant testing are available.
McLube Division, McGee Industries
www.mclube.com |
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| Water-Based Anti-Stick Coating For Uncured Rubber |
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McLube Division, McGee Industries
www.mclube.com |
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| Non-Contact Length Measurement |
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The Length 6000 is said to be a reliable system for non-contact online length measurement of cables. The technology utilizes both product image and movement to calculate the speed and produce an extremely accurate length measurement. The technology of the Length 6000 is based on an optical measuring principle. In combination with two laser diodes, two image sensors are positioned next to each other. In sequence, the cable passes by both image sensors. The time which the product needs in order to get from the first to the second sensor is measured. Even with reflective surfaces, the high-resolution image sensors determine their unique position by means of diffraction analysis. Until now, mechanical systems had been used, which provided only limited precision due to slippage on the product surface, according to the company. The commonly used Doppler method is not suitable for all kinds of surfaces (e.g., reflective, smooth surfaces) and requires very accurate product guiding. The technology used in the Length 6000, that defines the length through comparison of image patterns, is reliable for round products and for products with reflective and smooth surfaces. The system calculates the length whether the product is going forward or backward. Moreover, the measurements start from zero line speed.
Sikora International
www.sikora-usa.com |
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| Water-Based Mandrel Lubricant |
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This water-based mandrel lubricant for hydraulic, industrial and automotive hoses has increased lubricity and an extremely low coefficient of friction to allow for ease of mandrel removal, according to the company. Benefits include ease of hose removal, no transfer, elimination of I.D. defects like pinholing and increased efficiency while reducing overall rejection rates. The product was designed with no hazardous ingredients or VOCs, providing an environmentally friendly plant atmosphere. Samples and supervised plant trials are available upon request.
McLube Division, McGee Industries
www.mclube.com |
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| Liquid Silicone Rubber |
FS-3511 is a 100 percent fluorosilicone liquid silicone rubber designed for molding high quality parts. FS-3511 is a two-part, translucent fluorosilicone elastomer that cures rapidly with heat and provides minimal shrinkage. With a long work time, FS-3511 is said to provide excellent processability for liquid injection molding. This elastomer is specially formulated for high-quality molded components that are exposed to aviation fuels such as JP-8, chemicals and solvents. Typical applications include o-rings, gaskets, seals and precision-molded parts for the automotive, aerospace, sensor and oil industries. In addition, FS-3511 is said to be ideal for applications in which vibration dampening and shock absorbency are required. With lower moisture permeability compared to most standard dimethyl silicone systems, FS-3511 is said to be well-suited for applications requiring a medium durometer silicone that can resist water vapor permeation. It is stable in harsh thermal environments of up to 275 degrees Celsius and offers stability during thermal cycling, according to the company.
NuSil Technology
www.nusil.com |
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| Polyolefin Elastomers |
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Engage XLT is a new grade of polyolefin elastomer for TPOs used for automotive interior and exterior components. When compounded with polypropylene, this new material is said to deliver a combination of benefits not previously possible with other TPO impact modifiers. Engage XLT provides a variety of benefits to compounders, molders, vehicle manufacturers and consumers. The compounder can take advantage of improved impact efficiency that enables lower elastomer loading in the TPO while still delivering excellent impact performance, according to the company. This lower elastomer load is said to result in higher TPO stiffness and melt flow and allows part thin-walling for reduced final part weight which contributes toward improved fuel economy. Computer simulations have shown a reduction of up to 10 percent in the total weight of a part made with Engage XLT. The simulations also demonstrate that the reduced wall thickness improves molding cycle times, and actual part molding has shown improved demolding characteristics for improved part quality. Engage XLT is delivered in free-flowing pellet form that can be easily handled in large-scale continuous compounding operations, according to the company.
Dow Chemical
www.dow.com |
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| Rubber Processing Aid |
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Dynamar RA 5300 is a process aid for fluoroelastomer (FKM) compounds that is said to offer processing and performance improvements over many existing products. Dynamar RA 5300 has been shown to perform at a higher level with less sacrifice to the desirable properties of an FKM compound, and is said to show potential as a replacement for conventional materials such as carnauba wax. A white paper describes the results of laboratory experiments with Dynamar RA 5300, other conventional processing aids and a control compound without a process aid. Capillary rheometry was used to compare the flow properties of each compound over a range of shear rates, and processability of the four compounds was evaluated for Garvey die extrusion. An additional comparison of processing characteristics was made via an injection molding trial to evaluate flow, mold release and mold fouling. The Dynamar RA 5300 product and control compound exhibited similar results and charactertistics throughout the experiments in terms of scorch times, cure times and maximum torque values. In a physical property comparison, the RA 5300 produced slight differences to the control in terms of hardness, tensile strength and modulus values, with no significant change in elongation at break. In compression set results, the control and RA 5300 compounds exhibited virtually identical characteristics. After heat aging for 70 hours at 270 degrees Celsius/518 degrees Fahrenheit, the compound containing RA 5300 had relatively low losses in tensile strength and elongation increase when compared to the control. Extrusion with a Garvey die is said to show the advantage of using RA 5300 in comparison with other conventional processing aids or the control, as the sample containing RA 5300 produced better surface finish, and better defined lines than any of the other samples.
3M
www.3m.com |
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| Standard Silicone Rubbers |
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Xiameter brand standard silicone rubbers are available from the company. To consumers, there is said to be little noticeable difference between the predominant types of silicone rubbers, including high consistency rubber (HCR) bases, HCR compounds and liquid silicone rubber (LSR). To fabricators, they are said to be worlds apart. In applications in which uncured rubber is extruded through a die to form a uniform size and shape, such as cables and hoses, HCRs are preferred because they retain their shape while they cure. LSRs generally are said to be more suitable for injection molding applications that require complex, intricate molds, such as baby bottle nipples, or for use in highly automated injection molding systems with production runs involving large numbers of molded parts. To accommodate growing customer needs, the Xiameter brand has added the Xiameter RBL-9200 series of general purpose LSRs, which can be used in a range of applications such as grommets, gaskets, seals and keypads. These LSRs are said to feature improved rheology, which means the rubber can flow into molds more easily, as well as longer pot life, giving fabricators more time to work with the material before it cures.
Dow Corning
www.dowcorning.com |
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| All-Electric Compression Press |
Press capabilities can be upgraded with the company's E-Series all-electric compression press. Especially suited for clean room and laboratory applications, the E-Series is designed for round-the-clock performance in a laboratory or on the production floor. This patented press series is clean, quiet to operate, and offers greater precision and reliability over hydraulically driven presses, according to the manufacturer. It is also said to offer greater energy savings, especially for longer dwell time applications. The E-Series is ideal for compression molding rubber/elastomers, gum silicones, various TPRs, thermosets and plastics, but can also be used in various bonding and laminating applications. The unique all electric power/drive system provides accurate ramping of clamp force from 1,000 pounds to 30 tons. Standard temperature range is to 650 degrees F (higher temperatures optionally available), and platen sizes range from 12" x 12" to 18" x 18". The E-series features microprocessor-based programmable control of all press functions. Heated platens are fully insulated; cartridge heaters are included. The temperature is controlled through the PLC and has programmable heating and cooling capability. An integral load cell is included for force feedback to the PLC, providing programmable pressure ramping capability. The PLC also has a segmented program structure with recipe storage.
Wabash MPI
www.wabashmpi.com |
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| Automatic Hydraulic Laboratory Presses |
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Auto Series automatic hydraulic laboratory presses feature the enhanced NE digital control system. Offering 15 to 30 tons of clamping force and 6" x 6" to 15” x 15” platens, these benchtop presses are used in quality control and research and development for test sample preparations, destructive testing, molding, laminating and fluid extraction. The new NE controls feature full touch screen interface, proximity switch for adjustable slowdown position and all heat is controlled through a PLC and interface. The NE controls can easily switch between degrees Fahrenheit and degrees Celsius and between pounds, kilograms, tons and metric tons, according to the company. Auto reheat at the end of a cycle and automatic bump sequence can be programmed. This company offers a wide variety of accessories suited for various materials research such as pharmaceuticals, analytical chemistry, plastics, elastomers, lab testing, liquid extraction, cell disruption, laminating and other applications, including specimen preparation.
Carver
www.carverpress.com |
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| Multi-Shaft Mixer |
The VersaMix multi-shaft mixer is shown in a 100-gallon version equipped with a three-wing anchor agitator, high speed disperser, rotor/stator mixer designed for sub-surface powder induction, feed ports with pneumatically-actuated ball valves, jacketed mix vessel, level sensor, vacuum/pressure transmitter, clean-in-place rotary spray nozzles, a magnetic iron trap on the discharge piping and a transfer pump assembly that can measure viscosity and density to verify that the batch is complete and within specification. The whole system is explosion-proof and includes PLC controls. Throughout the process industries, numerous companies standardize on the VersaMix for processing viscous formulations including emulsions, slurries, pastes and solutions that require ultra-fine dispersion and a high level of batch-to-batch consistency, according to the company. It is easily customizable to adapt to sanitary or sensitive applications. VersaMix mixers are offered in many sizes from one through 4,000 gallons capacity. Units are available for no-charge mixing trials at the company. Trial/rental units are also in stock.
Charles Ross & Son
www.mixers.com |
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| Pelletizing Technology |
New pelletizing technology has been added to this company's Black Clawson Converting Machinery brand offering. This includes a new air ring pelletizer, a pelletizer retrofit design to increase
pelletizing capacity, a new die plate design and a conversion kit to double the life of the knife assembly on existing Black Clawson Converting Machinery pelletizers in applications producing normal, micro or macro pellets of all polymer types and processes from laboratory to high-capacity virgin resin plant sizes. The new air ring pelletizing system design complements the company’s full line of underwater and water ring equipment. This design enables cutting of materials that
should not come into contact with water quench media or those with a low enthalpy (heat removal) requirement. The air ring system can be applied to almost any pelletizing process application. Pelletizer debottlenecking retrofits are available to increase production capacity utilizing an “X” model version, which denotes extra capability. This model design can increase throughput by up to 25 percent while minimizing cost with a quick payback time and keeping the equipment footprint the same. The latest Black Clawson Converting Machinery pelletizer die plate design can increase product throughput rate proportional to an increase of die plate orifice holes in a given
die model size. This technology improves cutting face longevity, internal heat media distribution, and allows ease of cleaning. The die plates, manufactured in-house, have been redesigned and field proven to enable greater throughputs while nearly doubling the face life of the die plate. This design also enables greater process flexibility for a broad melt viscosity processing range without a die change. The technology was developed to support existing markets, de-bottlenecking projects and improved scrap recovery, as well as new markets such as bio resins at all levels. In addition, a newly available conversion kit makes it possible to double the knife life of the cutting knife assembly on Black Clawson Converting Machinery pelletizers. This technology is said to have a fast payback while improving the on-stream factor, reducing scrap and reducing maintenance costs.
Davis-Standard LLC, Converting Systems Group
www.bc-egan.com |
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| Sheet Molding Compound Preheater |
This preheating system for plastic sheet molding compound (SMC) is reported to enhance the distribution of reinforcement fibers in the molding process which enhances product quality and strength, reduces press cure time by 50 percent, and is especially effective for thicker bosses and structures. The Macrowave SMC Preheater provides uniform heating throughout the entire thickness of the sheet molding compound instantly, without requiring any temperature differential to force heat by conduction from the surface to the center. Facilitating the movement and distribution of fibers throughout molded parts, improving their strength and surface finish, this RF preheater reduces press cure time which enables a 100 percent increase in productivity for an existing press. Capable of preheating SMC loads up to 30" wide x 84" long in under one minute, the Macrowave SMC Preheater has a PLC which controls the heat cycle time, power level and conveyor movement to synchronize with the press operation. For optimizing efficiency, the conveyor can either feed the SMC charge straight through the press or return it to the feed end after heating. The Macrowave SMC Preheater is priced from $95,ooo up, depending upon belt size and other customer requirements.
Radio Frequency
www.radiofrequency.com |
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| Laser Line Projector |
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The ML09730 GreenLine laser projector is said to be five times brighter than a typical red laser line with the same output power, providing a highly visible beam with less washout, even in the brightest working conditions. It features a fixed focus within a 3 to 12 foot range with no focus adjustment required. It can be easily integrated with the company's standard-line projector setups, and has the same housing and uses the same brackets, positioners and converters as the company's standard line projector.
Everhard
www.everhard.com |
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| U.S. Demand For Specialty Silicas To Reach $1.7 Billion In 2015 |
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According to a report titled "Specialty Silicas," published by The Freedonia Group, a Cleveland, OH-based industry market research firm, "U.S. demand for specialty silicas is forecast to rise 5.8 percent annually to $1.7 billion in 2015. Market volume will also climb at a healthy clip, rebounding from the declines of the recession-impacted 2005-2010 period. Specialty silica demand will benefit as the economy recovers and growth in manufacturing output resumes, as specialty silicas find considerable use in the production of manufactured goods. Market expansion will be fueled by strong growth in the sizable precipitated silica segment, as well as above-average gains for fumed silica. Precipitated silica will remain the leading segment of the specialty silica market in both volume and value terms. This silica type is expected to advance roughly in line with the overall market through 2015, promoted by above-average gains in the large rubber sector. In particular, advances will be supported by the growing utilization of precipitated silica in silica-reinforced low rolling-resistance tires, which offer greater fuel efficiency than conventional tires. Among specialty silica markets, the rubber market is forecast to expand at the most rapid pace through 2015, when it will reclaim its position as the leading outlet for specialty silicas in dollar terms. This market can be divided into tire and non-tire applications, with the better growth prospects expected for non-tire rubber. This segment, which includes the production of silicone rubber and industrial rubber products, is forecast to rise at a double-digit annual pace from a depressed 2010 base. Cosmetics and toiletries represented the largest market for specialty silicas in value terms in 2010. Precipitated silica is the most widely used product, accounting for more than 80 percent of demand in this market. Silica will remain a key ingredient in toothpaste formulations, serving as a thickener and/or abrasive polishing and cleaning agent."
The Freedonia Group
www.freedoniagroup.com |
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| U.S. Farm Tire Market Examined |
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Dublin, Ireland - According to a report from Research and Markets, "Technological and scientific advancements have continuously added quantum and sophistication to mechanization and transportation machinery which has constituted the backbone of modern day farming in the U.S., followed by other continents as well. Weak economic conditions reflected in poor sales of farm tires in 2009. Increased global demand for farm produce coupled with revival in economy saw an increase in sales in 2010. A slow but positive growth of the U.S. economy and stability is forecasted for 2011. With a reported increase in demand, production and income from farm sources, the U.S. farm tire shipments are expected to increase at a CAGR of approximately 7.8 percent for the period spanning 2011 to 2013. The U.S. farm tire market has two segments, replacement and original equipment farm tires, and is further categorized into radial and bias construction types. The replacement segment accounts for the maximum share of the total U.S. farm tire market. The increase in demand for agricultural produce coupled with other factors will result in increased purchase of new agricultural machinery, thus leading to a consequent rise in demand for original equipment farm tires. The U.S. tractor market, which is the largest end application market of farm tires, is reporting a constant increase in sales. New technological and design developments in farm vehicular machinery have resulted in further development of farm tires, larger in size and for diversified uses. The country is witnessing regular growth in the net farm income, total crop production and production expenses which will continue to drive the farm tire market in the coming years. In addition, the continuously rising Indian tractor market provides an opportunity to the U.S. farm tire market in terms of more exports. However, issues such as increasing raw material prices and rising inventory costs pose a challenge for the manufacturers and dealers in the industry's supply chain. The leading players in the U.S. farm tire market include Bridgestone, Michelin, Titan, CGS Tyres and BKT Industries, among others, competing on the basis of price and quality of products. Companies in the tire manufacturing business in the U.S. are resorting to continuous price increases to compensate for the increasing raw material cost. In addition, to meet the needs of new farm technology, the companies are developing technologically advanced products."
Research and Markets
www.researchandmarkets.com |
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| Universal Testers |
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The AG-Xplus Series is said to offer precision materials analysis from tabletop and floor-type universal testing machines. Ultra-fast 5kHz (0.2 msec) sampling captures dramatic fluctuations in test force, and users can alter sampling conditions during testing for more detailed analysis. With a 3,300 mm/min. return speed and 3,000 mm/min. crosshead speed, the AG-Xplus reduces test cycle time for specimens that stretch, such as rubber. It offers more accurate stress-strain curves from small to high forces. The series guarantees a precision range of the load cell (1/1,000 to 1/1), which reduces load cell and jig replacements to improve testing efficiency. The AG-Xplus series features auto-tuning of control parameters in real time based on stress and strain data measured during testing, as well as reliable comparison of unknown sample data, without pre-testing. The auto-tuning function easily provides strain control required by ISO 6892-2009. In addition, control resolution has been improved by a factor of eight, enhancing the reliability of test results. The company has also added a shorter testing column to the AG-Xplus Series. It offers a 700 mm testing space, and the 1,130 mm test height permits installation in rooms with low ceilings. It is said to be ideal for compression testing of small parts such as electrical and electronic components. Additionally, both tabletop and floor models incorporate a crosshead guide that provides higher torsional rigidity as compared to conventional testing machines. USB memory enables testing to be performed without a PC. After testing, the USB memory can be used with an office PC to analyze data and create reports. The Smart Controller is said to enable easy operation and data confirmation, while a series of self-diagnostics ensures the instrument remains in optimal working order, according to the company. The AG-Xplus Series reduces power consumption in standby mode, cutting carbon dioxide emissions and reducing environmental stress. Depending on the frame capacity, power savings from 10 to 25 percent are said to be possible.
Shimadzu Scientific Instruments
www.ssi.shimadzu.com |
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| Profile Measurement System |
The Profilemaster PMM80 as the latest model available in the company's Profilemaster family, enabling measurement systems using the light section principle and the company's Machine Vision. The design was focused to achieve the best price/performance ratio for all profiles, tubes and cables made of plastic, rubber, metal, steel and other materials. Additionally, the
Profilemaster PMM 80 is said to fulfill the demands of the market for a compact, industrial-proof and cost-effective system. Due to extensive research and development, this company has continuously grown as one of the worldwide leading manufacturers of on-line measuring and control systems. Customer relationships continue to be a top priority through local presence combined with proven high quality products, services, personal consultations and support. Customer benefits are said to include: Increases the accuracy of your end product; improved process control; scrap reduction; savings on raw material and post processing costs; increased product quality equaling higher customer satisfaction; quick and easy installation on existing production lines; and seamless integration of the PC-based system with a network.
Zumbach Electronics
www.zumbach.com |
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| Dampened Rubber Thickness Gauge |
The MTG benchtop contact thickness gauge is said to accurately and conveniently perform geometric dimensional testing (thickness measurement) on rubber, fabrics, foams, tapes/films and a wide assortment of other soft materials. It employs a specified presser foot (feeler) of a specific diameter/area and combined with a predetermined mass (weight), as noted in the ASTM D 3767 standard. The MTG system is supplied with the company's unique air damping feature that controls the rate of decent of the presser foot at the same rate for each test, thus eliminating human error, resulting in superior repeatability. If required, the rate of descent can be user-adjusted. The MTG System is supplied with a 16 mm diameter presser foot and 212 g mass. This configuration is commonly used for measurement of all rubber materials with a hardness of 35 IRHD or below. Optional presser foot diameters and related weights are available.
Rex Gauge
www.durometer.com |
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| Low Temperature Testers |
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For rubber materials, there are three important standardized test methods for low temperatures, and these and the company's instruments are featured in company literature. The TR test according to ISO 2921 method determines the low temperature characteristics by the temperature retraction procedure. TR10 and TR30 are often used in materials specifications. The software can present a curve with the elastic retraction up to 70%. The Gehman test according to ISO 1432 method measures the relative stiffness as a function of the temperature. The result is presented as the relative
stiffness where the stiffness in RT is 1. If the test piece dimension is put into the software, it can also calculate the modulus as a function of temperature. The brittleness test according to ISO 812 method determines the lowest temperature at which rubber materials do not exhibit brittle failure when impacted under specified conditions. Low temperature compression set testing according
to ISO 815-2 measures the elastic recovery after a test piece has been held compressed at low temperature for some time. The TR tester, Gehman tester and brittleness tester can be combined using the same base unit and a rig changing system. The combined instrument consists of a base unit with a cooling bath and the electronics. The three different test rigs are then mounted on a carousel. No lifting is necessary when switching from one method to another. An automatic computerized low temperature tester increases the precision up to five times. The capacity will also increase with about 50%, and not least, the labor time will decrease about 75%.
Elastocon
www.elastocon.se |
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| Coriolis Mass Flowmeters |
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This eight-page, full-color brochure describes the CoriolisMaster series of mass flowmeters. The brochure also suggests applications in such industries as chemical and petrochemical; food, beverage and pharmaceutical; power; water and wastewater; and pulp and paper. As noted, the CoriolisMaster series accurately measures mass and volume flow, density, concentration and temperature. Diameter sizes in the series range from 1/16 to 6 inches. According to the brochure, the CoriolisMaster product stands out for its unique S-design that can be easily installed in any position and orientation where self draining is required. It offers a strong signal level as well as optimized electronics and diagnostics, according to the literature. It is also insensitive to external vibrations and gas content. The universal modular remote or integral transmitter for the series can be connected to all sensor sizes. The brochure notes that the universal explosion proof design provides the best temperature classes on the market plus a variety of international approvals. Communications include HART, Foundation Fieldbus and Profibus. The brochure concludes by detailing applications in the various industries mentioned above.
ABB
www.abb.com |
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| Die Technology |
NanoFlow die technology is said to have the potential to leap‐frog existing state‐of‐the‐art extrusion die technology. The NanoFlow die (patent and patents pending) can create a thousand plus
layers from a single extruder as opposed to roughly a dozen layers prior to the NanoFlow’s
development. The NanoFlow layer thickness is in the micrometer (1 millionth of a meter)
to nanometer (1 billionth of a meter) range. With this advanced extrusion technology, significant savings are available through the use of less material and/or less expensive material, as well as a reduction in different materials needed for production. The NanoFlow die extrusion technology is designed to enable an environmentally friendlier or ”greener” end product, an increasing concern for manufacturers bearing the continual brunt of stricter governmental regulations. Although the concept of nanotechnology (controlling matter on an atomic scale) dates back to 1959, it is only now becoming fully realized commercially and promises to change how products are made in almost every type of industry application, including medical, automotive, electronics, industrial and so on, according to the company. These applications are said to be the key to the success of the NanoFlow die technology. This advancement is considered significant by extrusion tooling engineers and could rival any prior improvements in state-of-the-art manufacturing. The NanoFlow die technology provides the ultimate in performance properties for extruded products in a wide variety of applications, according to the company. These include enhanced mechanical, barrier and optical properties, to name a few. Mechanical properties can be enhanced like increased impact and fracture toughness. An increase in ductility can mean an increase in tear strength. Strong, brittle materials prone to crack propagation can be combined with soft ductile layers to limit the crack propagation. Barrier properties (for example, when sensitive materials require protection from the air) can be better engineered by designing the thinnest layers, which will force materials to crystallize. Gas (O2, H2O, EtOH) barrier-type properties are also made possible
with the proprietary NanoFlow die technology.
Guill Tool & Engineering
www.guill.com |
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| Injection Molding Water Distributor |
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The Flomo is said to be one of the smallest manually configurable temperature control and water distribution devices with electronic monitoring on the market. The distributor can be mounted in close proximity to the mold, thus minimizing heat loss thanks to short hose runs. The Flomo has seen this injection molding machine manufacturer add a temperature control and water distribution unit to its manufacturing program. The system, with its name based on flow monitoring, is said to be suitable for permanent monitoring of all cooling and temperature control circuits on injection molding machines and molds. As it works electronically, it is said to be an extremely economical alternative to legacy, maintenance-intensive cooling water batteries with inspection glasses. Water is fed in from the water supply through a central inlet or from a temperature control device on the manifold, where the feed pressure and temperature are measured. The temperature measurement serves to check that the temperature control device and/or cooling system are working properly. The flow lines are equipped with shut-off valves to allow individual circuits to be deactivated as needed. The flow rate and temperature of the water exiting the mold directly are measured in the system's return channel. The flow rates on any circuit can be set manually using the fine adjustment regulating valves.
Engel
www.engelglobal.com |
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| Rubber Injection Molding |
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Decisions to invest in new production machinery are said to be dominated by one single motive: Lowering the cost per piece, to which in rubber injection moulding energy consumption is a major contribution. At the same time, the pressure for better quality is on the rise, as producers try to refinance high-value machines by deployment to universal applications. Complex geometries carry manufacturing processes to their limits, rejects are not tolerated. Not least, workers' representatives demand ergonomics and health protection, thus production machinery is required to become smaller, safer and quieter. This company is said to be the leading supplier of rubber injection molding equipment. With several new developments, some of them revolutionary, the firm is said to be presenting machines that radically reduce the consumption of resources in various areas, while at the same time securing top material properties, along with energy saving, environment protection and unparalleled ergonomics for operators is achieved as well. The unique feature of the TFI injection unit is balancing temperatures and through a spiralling material flow, it achieves an even temperature distribution throughout the compound without shearing it. This creates a thoroughly homogenous state of the material with a quality level never seen before, according to the company. About one third of the energy consumption of rubber injection molding machines is required for the hydraulic drive. The Cool Drive II drive unit based on constant volume pumps powered by servo-electric motors allows adjustment of the pump activity and with it the motor speed to the actual power requirement. Due to the process-inherent cyclic standstill of hydraulic loads, this results in drive-related energy savings up to a sensational 70%, a value confirmed by actual measurement. Another 20% of the overall energy consumption of the machines is caused by the temperature control units for the injection unit and the tools. Their power drain was also reduced by up to 80%. This was made possible by the intelligent, demand-driven control of the coolant circulation. As for the drive, this company designed an actively adaptive solution for this purpose and that has been filed for patenting. Along with the energy savings, the ITC units have also lead to considerable noise reduction and in a greatly improved quality of the flow rate control, resulting in an optimized temperature distribution, according to the company. With these features, this company is said to deliver toe customers the sustainable means of production they need to secure their competitiveness in the future.
Maplan
www.maplan.at |
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| Dry Bulk Solid Materials Discharging |
The Lift-Mate Series 703 rail car connector is specially designed to contain dry bulk solid materials when discharging from hopper bottom rail cars or trucks. The Lift-Mate connector is easy to use and creates a dust-tight connection between the outlet of a hopper bottom rail car and/or truck for cleaner and faster unloading and discharging. It comes complete with an outlet flange aligner control for exact positioning of the Lift-Mate connector. This makes it simple and quick to use when trying to align the connector with the outlet of the rail car or truck, according to the company. The lifting mechanism is powered by a heavy-duty hydraulic cylinder that uses an air-over-oil combination for a smoother and safer position control. The rugged hydraulic cylinder has an oversized piston rod for additional strength and to provide more than adequate power for lifting and sealing. The mating connection to the truck or rail car has a replaceable, extra wide rubber seal to provide longer life, even under severe operating conditions. Manual air control valves and an oil reservoir tank is packaged for easy floor mounting. The controls include a special lockout for security and safety purposes. The overall simplicity of the Lift-Mate connector makes maintenance easy because the air-over-oil power source only requires compressed air at 90 psig, according to the company.
Dynamic Air
www.dynamicair.com |
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| Single Tip Bulk Bag Unloader |
A single tip bulk bag discharger is said to be ideal for plants that require a rapid, dust-free economic and controllable method of emptying low value or hazardous products. The Model T4 single tip bulk bag discharger discharges flat bottom disposable bags without a bottom spout and does not result in any product wastage or spillage, even if the product is poor flowing. A range of integral conveyors is offered to transfer discharge material to processing, storage or packaging. Made of epoxy painted carbon steel or stainless steel, the discharger can be used in a broad cross-section of industrial applications. The Model T4 bulk bag discharger consists of a robust frame and discharge dish with a knife to pierce the base of the bag for seam-to-seam discharging. A double membrane with dust extraction facility ensures total containment of the dust. Options include vibration for the most stubborn products, an integral conveyor, mounting on wheels for movement around the plant and a gantry with hoist to lift bags into position. The disposable bag is lowered into the discharger by either a hoist or forklift. The bag sits on a dish deep within a frame surrounded by a double membrane that is designed to prevent any dust from escaping during discharge. The knife can be either as a static or pneumatically driven rise and fall unit,
whichever provides for greater bag penetration for a poor flowing product. As the knife pierces the bag, the product flows from the discharge dish into the integral transfer conveyor. It usually does this without the need for flow promotion devices that are normally needed to move material through narrow bag spouts. However, vibration of the bag holding frame and support dish is available for the most stubborn of materials.
Spiroflow Systems
www.spiroflowsystems.com |
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| Water-Based Rubber Lubricant |
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The company's water-based rubber lubricant can be used as an insertion and assembly lubricant. The product will provide a clear, inert, thermally stable lubricant coating with a low coefficient of friction and superior lubricity, according to the company. The product is chemically inert and is currently being used with a variety of rubber and plastic parts such as o-rings, diaphragms, hoses, seals, bushings and gaskets. The product will provide an inert coating that will not harm the applied surface. It is environmentally and operator friendly, containing no VOCs or hazardous ingredients, according to the company.
McLube Division, McGee Industries
www.mclube.com |
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| Dispersing Additive |
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Proaid 800 is a dispersing additive for highly filled (mineral, carbon black, etc.) and pigment masterbatches. Proaid 800 is used as a process aid in most elastomer systems and in a broad range of thermoplastic resins (ABS, PET, PP, PVC, PS, TPO and TPE). Proaid 800 is said to provide good retentiion of physical properties, color and can dramatically improve processability, according to the company. When used as a primary dispersant, Proaid 800 can replace PE waxes, EBS, metal stearates and acrylics which are typically used to disperse fillers and/or pigments in polymer/resin systems. The recommended loading for filler dispersion is 0.5 to 2.5%. For pigment dispersions, 5 to 15% is recommended. Proaid 800 is a state-of-the-art amphiphilic functional hydrocarbon with highly polar groups that have strong affinity to filler surfaces. It works at compatibilizing the filler/polymer interface. These strong polar groups will wet out the surface of the filler and provide molecular bonds with the filler.
Akrochem
www.akrochem.com |
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| Tire Reinforcement Material |
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Michelin has developed an ultra high performance tire for the super sport car segment using Twaron as a high tech reinforcement material. Especially in extreme conditions, the tire is said to offer an ultimate driving experience. The tire has been developed jointly with Porsche, BMW M and Ferrari. The Michelin Pilot Super Sport tire is said to perform extremely well in the fastest segment of the automotive market. The tire contains three new technologies that combine speed and safety. Twaron, the high-performance aramid fiber, is said to ensure that the tire remains in its most ideal shape, even at extreme high speeds. Twaron also ensures that the tire has high speed stability and resists high temperatures. This makes the Michelin Super Pilot Sport tire suitable for highest speeds reached at the racing circuit, according to the company. Twaron is one of the leading aramid fibers that is five times stronger than steel at equivalent weight, resistant to heat and wear and provides innovative and sustainable usages for different industrial sectors like automotive, composites, oil and gas, telecom and ballistics.
Teijin Aramid
www.teijinaramid.com |
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| Silicone Materials |
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Bisco silicone materials available from this company include the A2 sound barrier material, BF-1000 premium carpet padding and the next generation development aircraft seating foam. Bisco silicone materials are used by aircraft manufacturers and tier suppliers for high performance sealing, gasketing, cushioning and vibration/noise control. They offer superior flame, smoke and toxicity (FST) resistance, excellent performance over a range of temperatures and extreme resistance to compression set and creep. The Bisco A2 sound barrier is a solid silicone rubber engineered to meet rugged FST requirements and to block sound transmission, reducing noise in aircraft interiors, according to the manufacturer. The company has recently introduced an improved version, the Bisco A2R, with greater tensile strength and durability. These enhancements allow the new Bisco A2R (reinforced) to be used in more places throughout the aircraft interior and also within the acoustic insulation package.
Rogers
www.rogerscorp.com |
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| Bio-Based Polyester Additives |
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The BioAdimide line of additive solutions enables the production of renewable, bio-based polymers for durable applications with a lower environmental impact. BioAdimide additives are specially suited to improve the hydrolysis resistance of bio-based polyester, specifically polylactide (PLA), and to expand its range of applications. Currently, there are two BioAdimide grades available. The BioAdimide 100 grade improves the hydrolytic stability up to seven times that of an unstabilized grade, thereby helping to increase the service life of the polymer. In addition to providing hydrolytic stability, BioAdimide 500 XT acts as a chain extender that can increase the melt viscosity of an extruded PLA 20 – up to 30 percent compared to an unstabilized grade, allowing for consistent and easier processing. The two grades can also be combined, providing both hydrolysis stabilization and improved processing, for an even broader reach of applications, according to the company.
Rhein Chemie
www.rheinchemie.com |
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| Global Styrene-Butadiene-Styrene (SBS) Block Copolymer Market To Reach 1.9 Million Tons By 2017 |
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According to a report from Global Industry Analysts, "The global market for styrene-butadiene-styrene block copolymer is projected to reach 1.9 million tons by the year 2017. The SBS market is forecast to record steady growth as a result of global expansion in the compounding and adhesive applications, as well as enhanced penetration of modified asphalts into roadway and roofing construction. Styrene-butadiene-styrene (SBS) block copolymer is a type of styrene block copolymer (SBC) composed of styrene and butadiene linked homopolymer blocks. SBS copolymers belong to the class of thermoplastic elastomers that possess the mechanical properties of rubber, and processing capabilities of thermoplasts. SBS offers excellent surface friction coefficient, little permanent deformation, great tensile strength, excellent low-temperature behavior, great workability and good electric property. The compound is well suited for being used as a sealing material and an adhesive in hot melt processing. The polymer is extensively used in applications such as shoemaking, asphalt modification, polymer modification, liquid seal materials, waterproof coatings, electric wires, automobile components, medical apparatuses, office automation and adhesives. Over the years, demand for thermoplastic elastomers (TPEs) has picked up pace displacing natural and synthetic rubber in various applications. TPEs, owing to their ability to give a rubbery feel when over-molded on metal components or plastics, are also used in a spectrum of products such as personal care products, home appliances, industrial tools and gardening tools. Innovations in the styrene block copolymers market are currently focused on enhancing transparency, elasticity and processing stability. Companies have come out with innovative technologies that allow effective high-speed processing of block copolymers without losing most desired properties. Growth in the SBS industry over the long term is expected to remain strong in the BRIC countries of Brazil, Russia, India and China. In recent years, the polymer industry continued to be under pressure driven by the changing supply and pricing dynamics. Aided by the global economic recovery, SBS sales volumes picked up since the second half of 2010. However, sales volume is expected to remain below the historic peaks in the near term owing to the continued weakness in construction markets in developed countries. With the supply of raw materials such as butadiene remaining tight, the industry currently faces difficulty in competing with other higher-margin industries for supply. Butadiene, a by-product of ethylene production, finds primary usage in the tire industry. The industrial chemical is used for manufacturing several types of synthetic rubbers such as SBR, SBS, PBR and others. Butadiene prices are expected to increase further in future along with a steady rise in demand, which is expected to further fuel the prices for styrene-butadiene-styrene (SBS). Asia-Pacific represents the largest as well as the fastest growing market for SBS, as stated by the new market research report on styrene-butadiene-styrene (SBS) block copolymer. The Chinese footwear industry consumes vast amounts of rubber and other elastomers including styrenic block copolymers, primarily SBS block copolymer. The country utilized about 40 percent of SBS for shoemaking in the year 2010. With the decline in demand for shoes manufactured in China in the overseas market as well as due to the increasing competition from other elastomers, SBS demand is expected to falter in the end-use market. Select major players profiled in the report include China National Petroleum Corporation, Dexco Polymers LP, Dynasol Elastomers, Kraton Performance Polymers, Lee Chang Yung Chemical Industry Corporation, Polimeri Europa, ShenZhen Yanshan Petrochemical, Sinopec Baling Company Petrochemical Co., among others. The research report titled, “Styrene-Butadiene-Styrene (SBS) Block Copolymer: A Global Strategic Business Report,” provides a strategic review of the key market trends, recent product launches, strategic corporate initiatives and profiles of key market participants. The report provides annual sales estimates and projections for the styrene-butadiene-styrene block copolymer market for the years 2009 through 2017, and 2003 to 2008 by the following geographic markets - U.S., Canada, Japan, Europe, Asia–Pacific (excluding Japan) and rest of world. Key end-use segments analyzed include adhesives, salants and coatings; asphalt modification; polymer modification; and others."
Global Industry Analysts
www.StrategyR.com |
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| Programmable Logic Controller |
The FA-M3V range-free multi-controller is a programmable logic controller (PLC) that is said to deliver unrivaled CPU scanning speed performance. The FA-M3V is said to be well suited not only for the control of conventional discrete manufacturing processes, but also batch processes. Capitalizing on the introduction of the high-performance FA-M3V, this company will expand its share of the PLC market and thus grow its industrial automation (IA) business. The FA-M3V joins a broad IA product lineup that ranges from distributed control systems (DCSs) to supervisory control and data acquisition (SCADA) systems and PLCs. The CENTUM DCS and ProSafe-RS safety instrumented system (SIS) are the company’s flagship products. These are integrated solutions for oil and gas, petrochemical, chemical, electric power and other industries.
Yokogawa Electric
www.yokogawa.com |
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| Nanoindentation And Tensile Testing Software |
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NanoSuite 6.0 is an enhanced-performance software package designed specifically for use with Nano Indenter G200, G300 and T150 UTM systems. NanoSuite 6.0 gives researchers in scientific and industrial settings an unprecedented combination of speed, flexibility, ease of use and exclusive new application methods for nanoindentation, according to the company. The software package is said to be ideal for nanomechanical properties measurements involving polymers, composites, thin film materials, MEMS, surface topology, stiffness mapping and scratch testing. NanoSuite 6.0 builds seamlessly upon the intuitive interface, versatile imaging capabilities, survey scanning and streamlined test-method development features introduced in the package’s previous iteration. The NanoSuite 6.0 software package offers several groundbreaking test methods, including an exclusive nanoindentation technique for substrate-independent measurements of thin film materials, as well as unique test techniques for polymers. To increase throughput and productivity, NanoSuite 6.0 facilitates the fast creation of new batches of tests for multiple samples. In addition to easily adding, editing, reviewing or deleting samples, researchers can select a previously run batch of tests as a template for the current run. In fact, with this new NanoSuite 6.0 technique, they can set up a standard batch of tests comprising 25 or more samples in five minutes or less, according to the company. Furthermore, NanoSuite 6.0 enables users to plot two-dimensional graphs, then export them directly to Microsoft Excel – axis titles, scales and all – exactly as they appeared on the monitor. NanoSuite 6.0 also provides a data structure that organizes sample files into projects and subprojects, Microsoft Windows 7 (32-bit) compliance for current systems, and a convenient PDF printer to replace hardware printers. This company's nanoindentation instruments conform to the ISO 14577 standard, delivering confidence in test accuracy and repeatability. These state-of-the-art solutions ensure reliable, high-precision measurement of nanomechanical properties for research and industry.
Agilent Technologies
www.agilent.com |
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| Hydraulic Hose Online Shop |
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This global provider of motion and control technologies has launched ParkerStore Onsite, fully customizable and mobile workspaces stocked with the inventory and equipment needed for quick, easy and cost-efficient hose assembly. With a ParkerStore Onsite container, critical fluid connector products, hose fabrication tools and other hydraulic system components are readily available, even in the most remote job locations. The mobile containers are said to offer a convenient solution for customers with limited access to critical replacement parts due to physical or logistical worksite constraints. When a new hose or tube assembly must be fabricated to keep essential equipment up and running, and where driving to and from the nearest hydraulics distributor means hours of additional downtime, ParkerStore Onsite containers are said to help keep customers productive and profitable.
Parker Hannifin
www.parkeronsite.com |
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| Molding Resources |
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This manufacturer of mold technologies has recently expanded its online resources for molders and moldmakers with the launch of an educational YouTube channel. The channel provides easily searchable videos that demonstrate new technologies, techniques and tips to help viewers maximize efficiencies and reduce costs in molding and moldmaking applications. The YouTube channel joins a variety of other resources and expertise this company provides for the molding industry, including DME Plastics University, which offers online training courses and scholarships; the DME CAD Library containing more than 65,000 downloadable drawings and part specs; and other initiatives.
Videos included on the page provide a technical, inside look at DME’s comprehensive line of standard-setting products — hot runner systems; control systems; mold bases and components; mold making and molding supplies; cold runner systems for elastomers; and more. The channel also includes instructional and product comparison videos to help molders choose technologies that best fit specific applications.
DME
www.dme.net |
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| Cryogenic Finishing |
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This company is currently in the process of procuring vacuum insulated pipe and a liquid nitrogen bulk tank. The firm is currently using dewars of liquid nitrogen in its facility. The addition of a bulk tank and associated piping is said to provide benefits for customers. Recently purchased additional cryogenic processing equipment is said to double the firm's cryogenic treatment capacity. For one customer, the company utilizes its cryogenic deflashing process to remove flash from microscope eyepieces. These parts of made of silicone and naturally flash as they are molded. As with most silicone parts, they are not of acceptable quality until they have been deflashed.
Cryogenic Institute of New England
www.nitrofreeze.com |
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| Global Nitrile Butadiene Rubber Market To Exceed 645 Thousand Tons By 2017 |
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Global Industry Analysts announces the release of a comprehensive global report on the nitrile butadiene rubber (NBR) markets. The global market for nitrile butadiene rubber is projected to exceed 645 thousand tons by the year 2017. Key factors said to be driving the market include the increasing industrialization and development of infrastructure projects and automobile industry in the emerging economies of Asia-Pacific, Middle East and Latin America. According to the report, "Nitrile butadiene rubber (NBR) or nitrile rubber is a copolymer of butadiene and acrylonitrile featuring high strength and an exceptional balance of chemical, oil, alcohol, cold, heat and abrasion resistance that allows it to perform well in a wide range of industrial and automotive applications. NBR finds extensive application in production of automotive transmission belts, o-rings, non-latex gloves, oil seals, hoses, v-belts, gaskets, printer rollers, synthetic leather and chemical plant lining. Although the NBR market displayed dormancy in recent years owing to poor economic conditions, the industry displays tremendous potential, with NBR continuing to be a part of the complex family of workhorse elastomers. The industry faced severe after-effects of the global economic slowdown that began in late 2007 and assumed debilitating proportions in 2008 and 2009. A key reason for the collapse in NBR demand was attributable to the downslide in automobile production as a result of a fall in automobile sales, primarily in high-income countries. The severely hit construction sector also led to a significant drop in demand for NBR. In addition, the soaring prices for feedstock butadiene forced companies to cut down on NBR production. The effect of the increase in prices of the feedstock was also intensified by the weakening dollar. Asia-Pacific represents the largest market worldwide, as stated by the new market research report on nitrile butadiene rubber. The region is also forecast to be the fastest growing market for NBR. Countries in eastern and central Europe, Latin America and Asia have emerged as the major hubs for synthetic rubber consumption. China, Japan and the U.S. continue to be the leading consumers of rubber worldwide. China, in particular, is the epicenter of growth, owing to robust growth in domestic production of industrial goods and motor vehicles. However, strong growth witnessed in the first half of the decade is portended to slow down, as motor vehicular production decelerates and the market matures. Other regions in Asia-Pacific are also expected to clock significant growth in consumption, owing to healthy economic growth, growing vehicular production and an increasing number of tire manufacturing plants. With China’s self-sufficiency rate of NBR production being as low as around 30 percent, a major portion of the domestic demand is met through imports. With signs of stabilization in the automotive and construction sectors, consumption of NBR in the U.S. and West European countries is projected to increase from the year 2011. Select major players profiled in the report include Omnova Solutions, Industrias Negromex S.A., JSR Corporation, Korea Kumho Petrochemical Co. Ltd., Lanxess AG, LG Chem Ltd., Nantex Industry Company Ltd., PetroChina Company Limited, Polimeri Europa SpA, Sibur Holding JSC Synthos SA and Zeon Corporation." The research report titled, “Nitrile Butadiene Rubber (NBR): A Global Strategic Business Report,” provides a strategic review of the key market trends, recent product launches, strategic corporate initiatives and profiles of key market participants. The report provides annual sales estimates and projections for the nitrile butadiene rubber market for the years 2009 through 2017, and 2003 to 2008 by the following geographic markets - U.S., Canada, Japan, Europe, Asia-Pacific (excluding Japan), Middle East and Latin America.
Global Industry Analysts
www.StrategyR.com |
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| Global Tetrahydrofuran Market To Exceed 800 Thousand Tons By 2017 |
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A comprehensive global report on the tetrahydrofuran markets, published by Global Industry Analysts, states that the global market for tetrahydrofuran is projected to exceed 800 thousand tons by the year 2017. Growth opportunities in the tetrahydrofuran market are said to stem from growing demand for polytetramethylene ether glycol (PTMEG), a major raw material used in the manufacture of spandex fibers. According to the report, "Tetrahydrofuran (THF) is a highly flammable, clear, colorless liquid, used in production of polyurethane stretch fibers, coatings, adhesives, printing inks, magnetic tape and as a reaction solvent. THF ranks among the most crucial ethers. The highly volatile and general-purpose organic solvent offers outstanding solvent strength for several organic substances. With the global economy entering its second phase of recovery in 2011, the chemical sector is witnessing replenished demand in various end-use markets. Since the second quarter of 2010, recovery in the sector has followed a sharp v-shaped trend, especially in China and East Asia. In developing nations of Latin America, emerging Europe, Africa and the Middle East, and Asia-Pacific, primarily in countries such as India, Brazil and China, rapid growth is expected over the next two years. Asia-Pacific represents the largest regional market for THF, as stated by the new market research report on tetrahydrofuran. Surging at an annual growth rate between 10 percent and 12 percent, the Asia-Pacific THF market is projected to surpass 400 thousand metric tons by 2015. China remains the major growth engine for THF worldwide, both in terms of demand and production levels. Development of THF market in the country is mainly attributed to the growing demand for spandex fibers that has stimulated the establishment of new PTMEG units. Among the end-use markets, PTMEG represents both the largest as well as the fastest growing market for tetrahydrofuran. With global demand for green chemicals on the rise, players in the tetrahydrofuran market are increasingly shifting towards greener technologies that also offer sustainable competitive cost benefits. 2-methyltetrahydrofuran (2MeTHF) produced from the furfural process that uses corncobs and sugar cane as feedstock is currently being popularized as an environment-friendly substitute for petroleum-based tetrahydrofuran. The global tetrahydrofuran market is a consolidated market dominated by three leading players including BASF, Dairen Chemical Corporation and Invista. Select major players profiled in the report include BASF SE, Dairen Chemical, International Specialty Products, Invista, Mitsubishi Chemical Corporation, Penn A Kem LLC, Saudi International Petrochemical Company, Sinochem International Corporation, among others." The research report titled, “Tetrahydrofuran: A Global Strategic Business Report,” announced by Global Industry Analysts, provides a strategic review of the key market trends, recent product launches, strategic corporate initiatives and profiles of key market participants. The report provides annual sales estimates and projections for the tetrahydrofuran market for the years 2009 through 2017, and 2003 to 2008 by the following geographic markets - U.S., Japan, Europe, Asia-Pacific and rest of world. Key end-use segments analyzed include polytetramethylene ether glycol (PTMEG) and solvents.
Global Industry Analysts
www.StrategyR.com |
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| REACH Comliant Safety Data Sheet Delivery And Control |
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This company provides a REACH delivery electronic (materials) safety data sheet delivery service, said to help manufacturers, importers and downstream users comply with new REACH regulations concerning the sending and receiving of safety data sheets. To comply with REACH legislation, any U.S. company that ships chemicals to or within the European Union will now need to guarantee the secure delivery of SDS and associated documentation to their customers. They will also be responsible for keeping these documents up to date in the event of any changes or clarifications. The company's REACH delivery service is said to address recent challenges by enabling the industry wide sending, receiving, internal distribution and automated update of safety data sheets and associated documents within a secure and fully audited environment.
Reach Delivery International
www.reachdelivery.com |
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| Differential Scanning Calorimetry |
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Differential scanning calorimetry (DSC) is an analytical method in which a sample is subject to programmed heating and cooling protocols between prescribed temperature limits. The heat capacity of the sample is measured as a function of time and temperature in a controlled ambient environment. The first heating cycle provides information about the thermal transitions within the sample, including side group rotations, segmental motions of the polymer chain and melting of crystalline domains, for example. In failure analysis investigations, it is a common approach to compare the first and second heating cycles of good and bad samples from failed and non-failed regions of a manufactured product. The DSC method is also often used to determine residual cure in two-part polymer systems; epoxies, for example. This company can develop and validate custom DSC methods. The firm can also use established ASTM or ISO methods.
Polymer Solutions
www.polymersolutions.com |
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| Machine Vision Software |
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VisionPro 7.0 machine vision software introduces Inspection Designer, a new concept to simplify development and field maintenance of inspection applications. VisionPro 7.0 also adds 1DMax, a best-in-class barcode reading tool optimized for omnidirectional and difficult to read one-dimensional barcodes, as well as several new tool and acquisition enhancements. The introduction of Inspection Designer, said to be a first of its kind for general inspection applications, provides vision systems integrators and end users with the functionality to simplify the specification, development and maintenance of inspection applications. Inspection Designer is said to offer three main benefits: Definition of Defects - A new image grading utility allows integrators and end users to easily grade product images and to specify different defect types within each image. The image grading utility creates a library of graded images for the next step of the process. Verification - The verification tool helps developers quickly confirm that the vision system is producing the desired results by comparing the grades of the inspection results with hundreds, or even thousands, of stored and graded images. Field Maintenance - The verification tool also allows the end customer at any time to re-test the inspection tools against the library of graded images to confirm that factory floor adjustments have not compromised a previously working inspection application. It also allows them to add new images to the library of graded parts. VisionPro 7.0 also includes several new features and enhancements, including the addition of the software tool 1DMax, for omnidirectional and difficult to read barcodes. 1DMax can read the barcodes that other software cannot, including codes with specularity, damage, background noise and/or rotation.
Cognex
www.cognex.com |
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| Marketing Software |
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The Trade Marketplace patent-pending software was recently revealed in beta form to a group of Cleveland, OH-area job shop owners, who said they would welcome a convenient, time-efficient means to quote new business, especially one that spotlights their core competencies, reduces the expense of processing an RFQ or an RFP and increases the opportunity to win new business, according to the company. The software stores a job shop's core competencies, based on information the business inputs. When an OEM has a job to source, for example, an RFP for machine parts or an RFQ for metal parts, the purchaser identifies and stores its quality standards for the part and the job shop specifications into the system. Matching logic identifies the warranted capabilities of qualified job shops and then automates quotes from the shops. These quotes can be customized before submission for an RFP or RFQ. The software is said to create a win-win situation for OEMs and job shops. The software combs through the proposals and delivers the highest-ranking results meeting the purchaser's manufacturing standards, according to the company. OEMs will spend less time identifying potential suppliers for RFPs or RFQs of machine parts and reduce expenses associated with qualifying the manufacturer. Job shops can confidently accept work from unknown purchasers. The software reduces the expense of quoting and increases the opportunity to win new business. And because the software identifies the core competencies of individual job shops, less time is spent chasing no-win deals, according to the company.
The Manufacturing Mart
www.themanufacturingmart.com |
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| Numerical Libraries |
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Materials researchers, many of whom are already contending with slower performance of legacy applications originally developed for 32-bit processors that are now operating in 64-bit systems or supercomputer-level resources, can now obtain a white paper tailored for concerns of environmental researchers titled, “The Benefits of Using Rigorously Tested Routines from Numerical Libraries - Materials Engineering Edition.” The “The Benefits of Using Rigorously Tested Routines from Numerical Libraries” white paper is geared to help materials scientists and engineers understand how and why to incorporate use of extensively documented numerical libraries into their application development practices. The subject matter discussed in the NAG Library Guide white paper is said to be of growing importance to a wide range of finance, industrial, business, scientific research and engineering applications because of recent multicore processor developments and the emergence of GPU chips and/or widespread access to high performance computing (HPC) resources. This white paper is said to speak to matters affecting nearly all corners of new materials research and development. Since nearly every aspect of materials engineering and the ability to accelerate time-to-market for new materials relies heavily on computationally intensive mathematical and statistical methods, it is timely to re-examine how computational frameworks are or are not designed for maximum performance," according to the company.
Numerical Algorithms Group
www.nag.com |
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| Business Process Management Software |
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This company offers the Content Management Module as part of its Business Management Platform, which is integrated with the rest of applications, including Business Process Management and Business Rules System, Document Management, Customer Relationship Management and Online Commerce, extending the platform's scope. With this new module, business employees will be able to easily and rapidly design a totally customized system, with all transaction activity able to be monitored by the BPM Module, as it happens with the rest of the company's functionalities. One of the goals of the Content Management Module is said to be to easily and automatically maintain the company's web site on the Internet. Business Processes features may be used to establish creation and approval flows for any content to be published. This company provides a complete Content Management system for publishing on the web, including announcements, news, articles, documents, videos and any type of digital content created by the company, in which all stages of content's lifecycle are contemplated, such as creation and/or capture, storage, security, flow, access, publication, version's control, recovering, distribution, conservation and destruction of the contents. All this without IT programming required.
AuraPortal
www.auraportal.com |
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| Global Market For Chloroprene Rubber To Reach 445.3 Thousand Metric Tons By 2017 |
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According to a comprehensive global report on chloroprene rubber from Global Industry Analysts, "The global market for chloroprene rubber is forecast to reach 445.3 thousand metric tons by the year 2017, driven by increasing demand from end-use industries such as industrial rubber products, adhesives and automobiles. Developing markets such as Asia-Pacific and Latin America are slated to display strong preference for chloroprene rubber in varied industrial and automobile components applications. The market faces intense competition from natural rubber and other synthetic rubber alternatives. Chloroprene rubber is the most prominent material among various grades of rubber. The product is extremely versatile and can be treated with organic peroxides. Various characteristic features of chloroprene rubber such as high elasticity, resistance to solvents, heat, ozone, weather aging and perspiration make it one of the well sought after synthetic rubber varieties. Chloroprene rubber is widely used as hoses and belts in motor vehicle components, as electric wire, as an architectural rubber product and as a general industrial material. Earlier, this grade of rubber was primarily used in electric wire and adhesives, but it now witnesses steep demand for a wide range of applications including industrial products and automobile components, especially in Asia. China, Japan and the U.S. are the leading consumers of rubber worldwide. China, in particular, is the epicenter of growth, owing to robust growth in domestic manufacture of industrial goods and motor vehicles. Countries in eastern and central Europe, Asia-Pacific and Latin America have emerged as the major hubs for synthetic rubber consumption. Steady economic growth, increasing vehicular production and the rising number of tire plants in Asia and Latin America are promoting higher consumption. The synthetic rubber market continues to dominate global rubber consumption, with general-purpose synthetic elastomers, such as styrene butadiene rubber, polybutadiene rubber and polyisoprene rubber expected to account for a substantial proportion of the demand. The industry maintains economies of scale in the form of specialization, technological factors and cheap labor, among others. The rubber industry has undergone a sea change in terms of manufacturing processes and applications. Vulcanization has replaced smoked rubber suppression in the manufacture of rubber. Synthetic and natural rubber are usually subjected to wide price fluctuations, with at least one out of the two types expected to be less expensive compared to the other at a particular place and over a given point of time. Such price variations between synthetic and natural rubber materials are causing several buyers to substitute one with the other form depending on their relative price changes. A key trend in the market is the emergence of thermoplastic elastomers (TPEs), which have superseded conventional rubber in a big way. Growth in consumption is primarily driven by low production costs and new uses such as overmolded soft touch application. Demand for TPEs in major end-use markets is expected to grow at the expense of conventional elastomers. Consumption of industrial rubber products is likely to increase in various sectors such as construction, aerospace, mining and forestry, OEMs, replacement, household appliances, computer and office equipment. Worldwide rubber consumption witnessed a steep decline in 2009 compared to the previous year, primarily due to the impact of the global economic recession on the automotive industry. Scaling down of production by global car manufacturers, and closure of numerous factories due to falling demand contributed to a significant fall in demand for both synthetic and natural rubber. With the global economic recession crippling automotive and construction sectors, impact is also evident on traditionally strong growth sectors of acrylonitrile butadiene styrene (ABS), styrene butadiene rubber (SBR) and expandable polystyrene (EPS). The sliding demand for rubber also impacted its pricing, with both synthetic and natural rubber prices witnessing significant erosions. Asia-Pacific, powered by surging demand from China, dominates as the single largest market, as stated by the new research report on chloroprene rubber. Europe and North America trail behind as the other major markets for chloroprene rubber on a global basis. The Asia-Pacific region is also slated to race ahead as the fastest growing market at a compounded annual rate of more than 3.0 percent through 2017. The adhesives end-use application market captures the largest share of overall chloroprene rubber demand. However, with respect to fast track growth potential, the market for industrial rubber products is projected to forge ahead at the strongest CAGR over the period 2009-2017. Key participants profiled in the report include Asahi Kasei Chemicals Corporation, Denka Group, Dow Chemical Company, DuPont Performance Elastomers, Lanxess AG, Showa Denko K.K., Tosoh Corporation, Chongqing Longevity Chemical Co., Ltd., Nairit Plant CJSC, China Bluestar New Chemical Materials Co., Ltd., Shanxi Synthetic Rubber Group Co., Ltd, and Zenith Industrial Rubber Products Pvt. Ltd. The research report titled, "Chloroprene Rubber: A Global Strategic Business Report," provides a comprehensive review of and profiles of market players worldwide. Analysis and overview is provided for major geographic markets such as North America, Japan, Europe, Asia-Pacific and the rest of the world. Market analytics are provided in volume (metric tons) terms for end-use application segments including industrial rubber products, adhesive, automobile products and other applications. The study also provides historic data for an insight into market evolution over the period 2003 through 2008.
Global Industry Analysts
www.StrategyR.com |
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| Polymer Bound Pellets, Slabs |
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Polymer bound pellets and slabs are described in company literature. Pellets and slabs include azodicarbonamide, n-cyclohexylthiophtalimide, diphenyl guanidine, ethylene thiourea, hexamethylenetetramine, sulfur, tetrabenzyl thiuram disulfide, zinc dibenzyl dithiocarbamate, zince oxide and much more.
Harwick Standard Distribution
www.harwickstandard.com |
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| Burn-Off Oven Heat Recovery System |
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This company has developed a heat recovery system that can be installed on burn-off ovens. This system will recover heat from the exhaust stack and reclaim it for use as supplemental building heat. This compact overhead heating system provides free infrared warmth and can be extended out through a network of radiant tubes. Infrared energy travels independent of air movement and the warming effect covers critical areas by directing the energy downward in a uniform pattern. The system has heat extraction efficiency in excess of 90 percent and almost instantaneous delivery of heat after the burn-off oven is started. Heat is drawn into the network of radiant tubes from the afterburner exhaust stack. The network of tubes is under a vacuum which helps to disperse the heat throughout the work area.
Ace Equipment
www.armaturecoil.com |
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| Spark Detection, Extinguishing Systems |
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The process of shredding and grinding rubber, or turning post-consumer rubber into a valuable resource can produce hazardous conditions, according to the company. Sparks can be introduced into the process and can cause dust explosions or filter system fires. OSHA is currently working on a combustible dust standard that will also affect the rubber industry. Customers can be prepared by checking NFPA 69, 654 and local codes for safety guidelines. The company's spark detection and extinguishing systems, as a preventative measure, are said to reduce the risk of fires and dust explosions in production equipment, dust collectors, mechanical and pneumatic conveying systems by extinguishing sparks and embers before they reach the dust collection filters, silos or bins
GreCon
www.grecon-us.com |
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| Double Oven |
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The Model #49C‐650D is an electrically heated oven, available in NFPA 86 Class ‘A’ or Class
‘B’ configuration. Known for its ability to successfully process a wide range of materials, the 49C‐650D is said to be a popular choice among heat processors for most curing/drying/pre‐heating needs.
The 49C‐650D’s compact design features two independent oven chambers (stacked one above the other), each with separate controls, and sharing a single dampered exhaust system. Said to be a robust piece of equipment, the 49C‐650D weighs in at 1,180 lbs. with two internal working spaces of
32” x 18” D x 18” H and exterior dimensions of 43” W x 29” D x 45” H. The oven is capable of reaching and maintaining a maximum temperature of 650 degrees F. An optional matching heavy duty stand provides a stable base that adds an extra 24” to the overall height of the oven; said to be a useful feature making for easier product loading and removal. All of the company's ovens meet or exceed NFPA‐86, NFPA‐70, OSHA and UL requirements and are factory wired, tested and balanced before shipping to ensure quick, trouble‐free start‐ups.
Precision Quincy
www.precisionquincy.com |
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| Hydraulic Hopper Retrofit Package |
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Reducing compounding cost is said to be essential to being competitive in today’s market. This company has introduced significant improvements in batch mixer technology to support customers in improving their global competitiveness. As the installed base of customers' mixers is aging, the need to upgrade, update and revitalize equipment to perform at a higher level is a crucial requirement to ensure continuity. This company offers a hydraulic hopper retrofit package to upgrade existing internal mixers to today’s latest technology. Many compounders are finding the benefits of this conversion to be extremely productive and efficient with minimal downtime for implementation. With the retrofit package, not only are there improvements to the efficiency and productivity of the mixer, there are associated operating and maintenance cost benefits. Customers often tell company representatives that the most expensive plant utility is compressed air. To reduce or eliminate the requirement for compressed air in the mixing system and lower utility costs, the hydraulic hopper retrofit can be installed, replacing an older pneumatic system. There is a significant reduction in operating cost due to the improved efficiency of a hydraulically actuated hopper compared to a pneumatic hopper which consumes massive amounts of compressed air during normal operation. The hydraulic hopper system features a dedicated hydraulic power unit that has been specifically designed to provide efficient, uniform batch pressure and controlled ram position travel speed control. These features result in batch‐to‐batch consistency and overall efficiency unmatched by any ram power system. A new ram hydraulic pressure control system has been developed that provides accurate ram pressure and position control. This unique circuitry and pump design produces consistent batch pressurization, maximizing the working nature of the system. Mechanical improvements include a split collar weight connection which provides stability to the weight while still allowing it to rotate on the piston rod. In addition, the increased diameter of the piston rod provides the added stiffness to further quiet the system and improve bushing life in the hopper cover.
HF Mixing Group
www.hf-mixinggroup.com |
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| Tire Building Tooling |
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Tire building tooling is aimed at the ultimate solution to tire size complexity and short production runs, i.e., no building drum change, according to the company. The ever increasing global tire size complexity has presented the challenge to the tire manufacturer of how to maintain efficiency while at the same time meeting the demands of the market for smaller batch quantities. The frequency of size changing at the tire building machine, particularly for diameter changes, has long been a source of efficiency challenge to plant managers. This company has recently introduced a new series of manufacturing tooling which will ultimately eliminate the need to change single stage and second stage tire building equipment, irrespective of the tire size width or diameter. Starting with the traditional belt and tread drum, the company has redesigned this tooling so that it can accommodate the majority of existing tire sizes without removing the drum from the tire building machine. It has evolved into two approaches to accommodate different customers' requirements. The HRBT (high-range belt/tread drum) features a radial actuating internal mechanism and new, patent pending deck configuration which allows a diameter expansion range of in excess of 350 mm, and is compatible with most existing tire building machines. The drum has a building range large enough to accommodate belt/read packages for 100 percent of all tire sizes in either of the high volume categories, i.e., PCR, LTR and/or TBR. This drum features a unique fully supported high range deck configuration which eliminates the need for additional parts and is well suited to high speed rotation. This new design allows the end user to configure the deck to the exact profile required to provide maximum support to the belt/tread package during consolidation. Complementing the new deck configuration is a high range radial actuating mechanism which can be designed to suit most existing tire building machines and provide either incremental expand/collapse, or be configured to allow automatic diameter adjustments via the TBM. The DDBT(double deck belt/tread drum) features a new patented design which allows for an upper (second) deck to be quickly fitted to the main deck of the belt/tread drum, thus extending the total diameter range to 350 mm, large enough to accommodate belt/tread packages for 100 percent of all tire sizes. This drum features a 60 second changeover time from main to upper deck, THK rails for a smooth precision expansion, and double acting cylinders which control the amount of collapse and thereby reduce cycle time and wear on all moving parts. This design is well suited to high-speed operation. HRTR (high-range transfer ring) tooling, which is adaptable to most single and second stage tire building machines and requires no diameter adjustment or setting, has been redesigned to accommodate the increase in both the single and double deck high-range belt and tread drums. The high-range transfer ring is also uniquely offered in 11, 13 or 17 shoe configurations, depending upon customer preferences and requires no adjustment or settings whatsoever. The high-range transfer ring features a single cylinder operation and patented cam link movements in order to achieve a smoother more constant force throughout the total shoe expand/collapse cycle. While these new developments are aimed at virtually eliminating the need for equipment size changes at the second stage of the tire building process and on single stage machines, the ultimate challenge is to bring to the market first stage drums, which not only quickly adjust for width, but also accommodate multi-bead diameters in the same drum.
Wyko Tire Technology
www.wykous.com |
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| Viscometers, Rheometers, Texture Analyzers And Powder Flow Testers |
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This company's 2011 full-color catalog features a complete line of viscometers/rheometers (both laboratory and in-line), texture analyzers and powder flow testers. Each section in the catalog has a brief synopsis explaining the science behind viscosity measurement, texture analysis and powder flow testing. Typical applications are presented for various industrial markets. The viscometer and rheometer section features information and details on USB connectivity for the DV-III Ultra rheometer. Readers will learn about free powder testing and follow a real life powder test including flow function, bulk density, wall friction and internal friction.
Brookfield Engineering Laboratories
www.brookfieldengineering.com |
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| Automatic Motorized Durometer |
The Digi-Test II system comes with easy-to-use features and important engineering advances, which allow for a quick handling and user-friendly operation, according to the manufacturer. The Digi-Test II hardness measurement system is of a modular design and allows the user to combine components that fully meets their common and unique requirements at an attractive price. The new DigiTest II electronic control unit can be combined with a large variety of test heads that measures durometer, IRHD and VLRH (soft and very soft elastomers). The test heads are automatically recognized by the control unit and no further setup is required. The new electronic unit features a logical and easy to use display which allows for easy menu navigation and full access to test results, according to the company. The measured value and measurement time are numerically and graphically displayed. With the new design and added features, the Digi-Test II is said to be an extremely accurate, fast and easy-to-use hardness testing system for rubber, plastic and elastomers. The Digi-Test II features an optimized pick-up bracket, new electronics, additional measuring devices and USB interface for data transmission. Combining the Digi-Test II system with the company's automatic optical positioning system, Barofix, allows for two-point testing and thickness measurement. The tester can also be integrated in automatic production processes. Current users of the DigiTest are said to be able to easily upgrade their current measurement system to work with the DigiTest II.
Qualitest
www.worldoftest.com |
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| Lubrication Flowmeters |
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A transmitter has been added to the company's entire lubrication flowmeter line. The three variable area lubrication meters in the line now have compact, non-contact magnetically coupled transmitters instead of potentiometers that can easily wear out, according to the company. The three meters for circulating water and lubrication oil are the SN, MN and LL Series. They are designed to be more durable and to be less costly than the products that this company and its competitors have offered in the past, according to the firm. The lube oil flowmeters are available with optional alarm switches for protecting machinery and minimizing downtime in the event of flow failure.
Universal Flow Monitors
www.flowmeters.com |
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| Tire Footprint Pressure Measurement |
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The TV8408 and TVR8408 TireScan systems make it possible to capture and analyze even larger tire footprint pressure patterns of rolling tires than was ever possible. With the addition of this sensor system, the company is said to bring to the tire testing market the most comprehensive array of tire footprint pressure measurement systems ever designed to measure passenger, truck, bus, off-road, agricultural and aircraft tire footprint pressure patterns. The TireScan system allows engineers to drive a tire over a sensor and capture invaluable point of contact data, such as area and pressure distribution. Perimeter area, cross-sectional pressure profile, footprint length and width measurements can also be made using the system's powerful data analysis software. Collected data can be used to evaluate and compare tire designs and tread patterns, assess different materials and rubber compound formulations, conduct quality control measurements, perform competitive benchmarking and assess the impact of vehicle suspension. The sensor's generous sensing area enables larger tires that might have ground contact patches measuring 402.3 mm x 433.2 mm to be easily captured and evaluated. With over 133,400 individual pressure sensing elements and a spatial resolution of 1.14 mm, the sensor is said to ensure that even the smallest detail will be captured.
Tekscan
www.tekscan.com |
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| Rheometer |
The DV-III Ultra rheometer features USB connectivity. The company's applications software, Rheocalc and Rheoloader, has been upgraded to recognize this new communications capability. Older models can be retrofitted with this new capability. The DV-III Ultra is said to combine the sophisticated features of a rheometer with the yield stress measurement capability of the company's YR-1 yield test rheometer. This all-in-one tool is said to be the most powerful and versatile value in the marketplace today, allowing the operator to easily predict a material's complete flow behavior, according to the company. In stand-alone mode, the operator enters test parameters, temperature control requirements, starts the program and the results are displayed on the built-in display. The DV-III Ultra also provides built-in math models for data analysis. Optional Rheocalc32 software lets the operator control all aspects of rheological testing directly from their computer.
Brookfield Engineering Laboratories
www.brookfieldengineering.com |
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| Polymer Solutions |
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Plastic compounds and powders address critical performance, appearance and processing requirements in the polymer industry. The company's full range of design-enabling polymer materials includes engineered plastics, masterbatch additives/concentrates and rotomolding products. AgriPlas wheat straw bio-filler was first featured in the Ford Flex crossover vehicle and is now being expanded for use in small engine covers, a lawn mower housing and other consumer applications. Rotomolding grades for metal replacement are offered. They reduce weight, do not need to be painted and improve design/part consolidation in the manufacture of large industrial, consumer and medical cabinets. Proprietary masterbatch anti-counterfeiting compounds are said to offer enhanced security and traceability features.
A. Schulman
www.aschulman.com |
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| Accelerators |
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Literature is available describing the company's accelerators for the rubber industry. Products highlighted include guanidines, thiazoles, sulfenamides, thiurams, dithiocarbamates, thioureas, thiadiazoles, insoluble sulfurs and phthalimide.
Harwick Standard Distribution
www.harwickstandard.com |
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| Zinc Oxides |
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Various grades of zinc oxide are provided by the company. Zinc oxide for oil drilling is a specific grade produced at the company's research and development facilities and is for specific application in oil drilling mud as a hydrogen sulfide scavenger. Technical grade zinc oxide for industrial use combines the requirements of high purity with a zinc oxide assay of 99.6 percent and lower costs, catering to a number of end users such as paints, rubber, ceramic, glass and others. Active zinc oxide is manufactured under special conditions to produce high surface area, essential in applications such as polymers and catalysts. Active zinc oxide is also said to have excellent dispersion when compared to normal grade zinc oxide. The dosage of zinc oxide can be reduced by more than 25 percent without losing its special performance characteristics.
Arabian Zinc Oxide
www.arabianzinc.com |
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| 2011 Tire Shipments To Grow Three Percent |
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Washington, D.C. - Tire shipments in 2011 are projected to increase by approximately 3 percent, nearly 8 million units, to 293 million units, according to the Rubber Manufacturers Association. Tire shipments increased by 9.7 percent to 285 million units in 2010, marking the onset of the economic recovery. Original equipment (OE) tire shipments for both the light vehicle and commercial truck markets will make up the bulk of the increase in 2011 as pent up demand for both light vehicles and commercial trucks continues to drive domestic new vehicle sales and production. Growth in replacement tire shipments will be modest in 2011 as higher fuel costs and reduction in non-essential driving will restrain the overall growth rate to less than 2 percent, or approximately 248 million total units. Nonetheless, the forecast is for continued overall positive economic conditions for both the consumer and commercial sectors as both the gross domestic product and industrial production indicators are forecast for above trend growth. The RMA’s Tire Market Analysis Committee forecast for key categories and their respective segments for 2010 and 2011 include: Original Equipment (OE) Passenger Tires: Passenger OE tire shipments are anticipated to increase by approximately 4 million units, or nearly 12 percent, to 36.9 million units in 2011 as domestic vehicle production continues to increase in response to higher vehicle sales owing to incentive programs, greater credit availability and low interest rates. Total light vehicle sales for 2011 are projected to be approximately 13 million vehicles, up from 11.6 million vehicles sold in 2010. OE tire shipments for 2010 came in at 33.1 million units, up nearly 35 percent as domestic auto production ramped up from near historic lows in 2009. Original Equipment Light Truck (LT) Tires: This category experienced a 29.6 percent increase in 2010 to 3.6 million units due to improved economic conditions respective to the commercial sectors, which utilize light truck vehicles. Little or no growth is anticipated for 2011 as no further vehicle production increases are anticipated for vehicles that utilize LT tire fitments. As a result, total shipments are forecast to remain at approximately 3.6 million units. Original Equipment Medium/Wide-Base/Heavy On-Highway Commercial Truck Tires: Medium OE tire shipments saw a 31.8 percent jump in shipments to 3.2 million units, reflecting pent up demand for commercial trucks and trailers concurrent with a significant increase in the Industrial Production Index for 2010. This sector is forecast to continue to grow by approximately 30 percent in 2011, or another nearly 1 million units as the commercial sector continues to strengthen and reflect economic growth forecasts. Replacement Passenger Tires: Shipments for this category increased in 2010 by 11.1 million units, or 5.8 percent, to 200.6 million units as the economy rebounded and miles traveled increased. However, growth will be tempered in 2011 as higher energy costs, a decrease in non-essential driving and continued economic uncertainties weigh on the consumer. As a result, a less than 2 percent increase, or nearly 3 million units, is forecast for 2011. Non-RMA imports increased nearly 9 percent in 2010 with another approximate 4 percent increase anticipated for 2011. Replacement Light Truck Tires: The onset of the economic recovery enabled LT tire shipments to increase by 1.2 million units to 28.7 million units in 2010, a gain of 4.4 percent. However, no further growth is anticipated in 2011 in that this segment represents the small commercial vehicle market – mainly “class 3” trucks – as well as a core group of consumers, where the number of vehicles in use and miles driven will remain relatively constant. Replacement Medium/Wide-Base/Heavy On-Highway Commercial Truck Tires: This market increased by approximately 2.9 million units in 2010 to 15.8 million units, as the commercial sector of the economy grew by nearly 6 percent after the nearly 10 percent slump in 2009. For 2011, further growth is expected to moderate such that tire shipments will increase by approximately 5 percent, or 800,000 units.
Rubber Manufacturers Association
www.rma.org |
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| Automotive Industry Outlook And Review For March 2011 |
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According to a report from Zacks Equity Research, "The auto industry is a highly concentrated one, with roughly ten global automakers accounting for over 77 percent of total production worldwide. In 2010, General Motors led with a 19.1 percent market share in the U.S., followed by Ford Motor with a 16.7 percent market share, Toyota Motors with a 15.2 percent market share, Honda Motor with a 10.6 percent market share, Chrysler-Fiat with a 9.4 percent market share and Nissan Motor with a 7.8 percent market share. The economic downturn provided the impetus for a massive structural change in the auto industry, setting the stage for growth over the next decade. Given the high barriers to entry and the need for scale economies (in operations, supply chain and marketing), the global auto industry landscape is expected to be ruled by global automakers and suppliers based in the six major auto markets, including China, India, Japan, Korea, Western Europe and the U.S. To remain competitive, automakers will need to design vehicles that meet the requirements of consumers in both mature and emerging markets. Automakers will focus on more user-friendly and low-cost vehicles that are also the most advanced technologically. The automakers will continue to shift their production facilities from high-cost regions such as North America and the European Union to lower-cost regions such as China, India and South America. For example, Greater China and South America together are projected to represent more than 50 percent of growth in global light vehicle production from 2008 to 2015. There are two underlying factors behind this location shift in the auto industry. The first is the cost factor. The cost of labor in emerging auto markets continues to be a fraction of that in the developed world. The second is the demand factor. Many low-cost regions, including the emerging auto markets, have high potential for growth. Thus, the shift in auto industry production facilities will lead to a localization of the manufacturing base that will bring down transportation costs. The emergence of trading blocs is also giving this process a push in the auto market. It is likely that over time there will be fewer car imports from outside a trade zone. The role of governments must not be overlooked. Governments in all major countries have become active auto industry players. Their environmental policies will be strongly responsible in molding the auto industry in the coming years. Further, automakers have started to reduce the number of technological platforms with a greater diversity of models produced from each platform in order to remain cost competitive. For example, Honda, with its flexible common platform, has developed three dimensionally distinct versions of the Accord, allowing for designs where 60 percent of the components are common. Ford aims to build 680,000 vehicles per core global platform by 2015, up from the current level of 345,000 units. Higher fuel prices and concerns over global warming have pooled attention on the auto industry that either rely less on traditional fossil fuels or use renewable sources of less expensive energy. Thus, “green alternatives such as fuel-efficient electric vehicles (EVs) and hybrids will attract consumers in the wealthier countries, while flex-fuels such as ethanol and natural gas will be highly sought-after in the emerging auto markets where the local climate or resource base favors their usage. Consequently, there will be a variety of power-train technologies in the auto industry by the next decade. It is likely that “green" cars will represent up to a third of total global sales in developed auto markets and up to 20 percent in urban areas of emerging auto markets by 2020. Some of the “green" cars have already generated a huge response in the auto industry. These include the Ford Focus, GM Volt, Nissan Leaf, Toyota Prius and Daimler AG’s Smart fortwo micro EV. The market for hybrid cars was dealt a severe blow by the global economic downturn due to poor availability of consumer credit, low gas prices and other unfavorable economic conditions. However, they are projected to become a popular option for car buyers, particularly in the U.S. and Europe. Globally, the hybrid market is ruled by Toyota and Honda at present. But other automakers such as Ford, General Motors and Nissan are also aggressively pursuing a plan to push hybrid sales. The U.S. is the largest hybrid car market in the world, with sales accounting for 60 percent to 70 percent of global hybrid sales. According to J.D. Power and Associates, hybrid-electric vehicle sales volumes in the country are expected to grow by 268 percent between 2005 and 2012. Presently, there are only 12 hybrid models available in the U.S., which would increase to 52 by 2012. The ‘Big Three’ Detroit automakers, GM, Ford and Chrysler, lost consumer confidence in 2009 after they were severely hit by the global economic crisis. The crisis also exposed the inherent problem with the Big Three’s product portfolio, which lacked up-to-date engineering and extensive research and development. Further, the majority of their sales comprised pickup trucks and SUVs rather than fuel-efficient vehicles such as the small cars that the consumers have started to prefer. This skewed portfolio was further aggravated by the government’s push for fuel-efficient and environment-friendly cars. Ford rallied better than its hometown rivals, with an early response to the shift in consumer preference towards small cars. However, the Detroit automakers, especially Ford and GM, bounced back with a recovery in the global market and restructuring of the product portfolio at the end of 2009. In 2010, Ford’s sales went up 19 percent to 1.94 million vehicles, while sales of GM and Chrysler grew 7 percent to 2.22 million vehicles and 17 percent to 1.09 million vehicles during the year, respectively. Ford focuses on its Ford, Lincoln and Mercury branded cars, shedding the Volvo cars, while GM concentrates on four core brands, including Chevrolet, Buick, GMC and Cadillac, withdrawing Saturn, Hummer, Pontiac and Saab. Further, Ford has decided to expand its luxury Lincoln line-up at the cost of its Mercury line-up, which has been phased out at the end of 2010. The company plans to launch as many as seven new Lincoln vehicles in the next four years, including a small car. The Asian countries, especially China and India, are expected to account for 40 percent of growth in the auto industry over the next five to seven years. According to Global Insight, a U.S. based provider of economic and financial information, 14.7 percent of growth is expected to come from India and 8.3 percent from China by 2013 (compared with 2008 levels) based on their rapidly growing economy. Domestic automakers are likely to rule the key growth market of China as the government plans to consolidate the top 14 domestic automotive players into ten. These automakers would capture a share of more than 90 percent in the local market. The Chinese automakers have been struggling hard to enhance their global profile by upgrading their technology to meet the international standards. To this end, Beijing Automotive Industry Holding Group (BAIC) purchased the intellectual property rights from GM’s Saab in 2009 in order to develop its own brands and introduce new models. BAIC purchased the rights to certain powertrain, engine and gear-box technology for Saab's 9-5 and 9-3 sedans. In a similar move, Zhejiang Geely Holding Group bought Volvo cars from Ford in order to tap China 's high-growth auto market by acquiring modern, innovative technologies from the Swedish brand to upgrade its car lineup. In December 2009, Geely also signed up with Johnson Controls to be its global parts supplier. The Indian automakers are also contemplating entry in the international markets by introducing their innovative products that could meet consumers demand abroad. Tata Motors has revealed it will launch its European version of the small car, Nano Europa, in 2011 and a U.S. version of the same car by 2012. On the other hand, India’s utility vehicle maker Mahindra & Mahindra has announced launching TR20 and TR40 pickups in the U.S. that are more economical compared to other pickups sold in the country. Although automakers continue to focus on shifting their production facilities to new regions driven by cost and demand factors, developing the supplier networks remains one of the greatest challenges they face. Existing suppliers often lack the financial background to expand capacity in new markets. On the other hand, auto market suppliers are sensitive to technology transfers to local third parties, which may result in new and lower-cost competitors. Since 1999, more than 20 of the largest global auto parts suppliers have filed for bankruptcy. The financial condition of the majority of auto market suppliers continues to remain weak, owing largely to historically weak demand and heavy dependence on automakers. Higher dependence on a handful of global automakers makes suppliers vulnerable on several fronts, primarily pricing pressure and production cuts. Pricing pressure from automakers is constricting auto market suppliers’ margins. On the other hand, production cuts by automakers driven by frequent market adjustments are negatively affecting their operations. Some of the auto industry suppliers who have a high reliance on a few automakers such as General Motors, Ford, Chrysler and Volkswagen include American Axle and Manufacturing, ArvinMeritor, Goodyear Tire and Rubber, Magna International, Superior Industries, Tenneco and TRW Automotive. The shift in auto market consumer preferences towards hi-tech, fuel-efficient, environmentally-friendly vehicles, such as small cars/hybrids/EVs, is another issue. Auto market suppliers are expected to quickly adapt to the new technologies by investing in research and development, putting heavy capital burdens on them. The automakers also face significant challenges in transforming their existing power-train technologies, as far as marketability is concerned. They are adapting the internal combustion engines to alternative energy, including ethanol and bio-fuels. Ultimately, a time may come when they switch to the all-electric power-train as their sole solution. However, the shift in power-train solution technology needs to be supported by adequate charging outlets in order to recharge batteries. Automotive safety recalls were brought into focus by Toyota’s recalls in late 2009. Since November 2009, Toyota has recalled more than 14 million vehicles globally in about 20 recalls, crossing all other automakers. The U.S. Transportation Department had to impose a fine of $48.4 million due to late recall of millions of defective vehicles. Toyota’s recalls were related to problems such as faulty accelerator gas pedals, slipping floor mats and defective braking systems. They led the automaker to suspend the sale of its models several times and halt new car launches for the year. However, Toyota has revealed that it has repaired five million vehicles related to its three biggest recalls announced in late 2009 and early 2010. Through the on-site SMART evaluation program since April 2010, the automaker has also noticed a sharp 80 percent drop in customer complaints related to the sudden acceleration problem. Following Toyota, other automakers had to issue recalls as well. They include Chrysler, Ford, GM, Honda and Nissan. Among them, GM recalled most frequently, followed by Ford. Since the beginning of 2010, GM recalled more than 3 million vehicles in the U.S., Canada, Mexico and South Korea. Among these, the largest recall occurred in June, involving 1.5 million vehicles, in order to fix a problem with a heated windshield wiper fluid system that had been causing fire in the vehicles. Meanwhile, Ford recalled nearly 600,000 vehicles throughout 2010 and more than 1 million vehicles in 2011-to date. The 2011 recall included 507,000 units of F-150 pickups and 525,000 units of its Windstar minivans due to a corrosion related problem."
Zacks Equity Research
www.zacks.com |
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| U.S, Tire Shipments Increase More Than 10 Percent In 2010 |
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Total shipments of tires in the U.S increased more than 10 percent in 2010, according to the Rubber Manufacturers Association. Total shipments of passenger, light truck and truck and bus tires totalled 317.3 million units last year compared to 288.2 million units in 2009. Production at U.S. plants increased 14 percent in 2010 compared to 2009 with a total of 171.1 million tires produced, according to the RMA. The shortfall between shipments was made up with the importation of 150.4 million tires, an increase of 20 percent. Shipments of replacement passenger car tires increased 6.2 percent to 201.3 million tires shipped in 2010. Original equipment shipments of 33 million tires was an increase of more than 34 percent over the previous year. Production of passenger tires in 2010 totalled nearly 135 million, a 13.7 percent increase over 2009, while imports of passenger tires increased 20 percent to 121 million units. Light truck replacement tire shipments reached 29.1 million in 2010, a 6 percent increase over 2009, while original equipment light truck tire shipments increase 29.6 percent to 3.6 million. Light truck tire production increased 13.2 percent in 2010 to 23.9 million. Imports in this category rose 18.7 percent to 20.6 million tires. Replacement truck and bus tire shipments increased over 22 percent in 2010 to 15.8 million units, while original equipment truck and bus tire shipments rose almost 32 percent to 3.2 million tires. Production of these tires totalled 12.3 million tires in 2010, a 35 percent increase. Imports increased 31 percent to 8.8 million units.
Rubber Manufacturers Association
www.rma.org |
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| Rubber Demand Bounces Back, More Growth Seen |
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Based on the latest available data and forecasts, the International Rubber Study Group (IRSG) now expects total rubber consumption to reach 24.3 million metric tons (mmt) in 2010 and 25.8 mmt in 2011. Global synthetic rubber (SR) demand is forecast to grow by 15.6 percent to 13.6 mmt in 2010 and by a further 7.6 percent to 14.7 mmt in 2011, while global natural rubber (NR) demand is forecast to rise by 15 percent to 10.7 mmt in 2010 and by a further 4.6 percent to 11.1 mmt this year. The IRSG says that over the 12 months to September 2010, global rubber consumption reached 23.7 mmt, 15.2 percent higher than at the same point in 2009. Global demand is now virtually restored to its mid-2008 level, the group reported. In that same time period, global NR consumption totaled 10.4 mmt, with year-on-year (YOY) consumption growth accelerating to 13.5 percent compared to 7.1 percent in June; at the same point, global SR consumption was 13.3. mmt, registering consumption growth of 16.5 percent, compared to 14.8 percent three months earlier. Global rubber production was 23.9 mmt in the year to September 2010, according to the IRSG, 13.6 percent higher than at the same point in 2009. Natural rubber output was 10.3 mmt, with YOY production growth running at 9.9 percent, while synthetic rubber supply reached 13.6 mmt, a 16.5 percent increase. Global NR production is forecast to rise by 5.3 percent to 10.2 mmt in 2010, while in 2011, partly due to the impact of higher prices, and assuming normal growing conditions, global NR output is expected to expand by a further 7.4 percent to 11 mmt. Consequently, the sizeable deficit of 446,000 mt implied by the 2010 forcasts is expected to narrow to 180,000 mt in 2011. The NR market deficit was 169,000 mt in the year to September 2010, at which point global NR stocks were estimated at around 1.6 mt. With higher production, global NR exports reached 6.97 mmt in the year to September 2010, a YOY increase of 14.4 percent; global SR exports continued to increase, reaching 7.84 mmt. The IRSG reports that NR physical market prices made further gains in the three months to November 2010, tracking the futures market on firm support from strong fundamentals of tight supply and steady demand. Over the three months to November 2010, the price of light crude increased, pushing the butadiene price in Asia in the same direction, which fed through to the fourth quarter synthetic rubber prices. In Europe and the U.S., butadiene prices responded to the improving supply conditions, and as a result, the corresponding SR prices settled downwards. The group's latest data on export volumes of selected latex general rubber products from the five leading exporters appear to show an overall upward trend going into the second half of 2010, led by the medical gloves sector.
International Rubber Study Group
www.rubberstudy.com |
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| Automotive Coating, Adhesive And Sealant Demand To Rise 9.4 Percent |
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U.S. automotive coating, adhesive and sealant demand will rise 9.4 percent annually through 2014 as motor vehicle output recovers from the recent downturn, according to a new study by The Freedonia Group. Coatings will remain the dominant segment, with water-based, powder and radiation-curable types leading gains. The study analyzes the $3.6 billion U.S. automotive coating, adhesive and sealant industry. It presents historical demand data for the years 1999, 2004 and 2009, and forecasts for 2014 and 2019 by formulation and substrate (e.g., solvent-based, water-based), polymer (e.g., urethane, acrylic, epoxy, synthetic elastomers, silicone), market (OEM, aftermarket) and application (light vehicles, medium- and heavy-duty vehicles).
The Freedonia Group
www.freedoniagroup.com |
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| Compression Molding Presses |
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Compression molding presses are offered with upper tilting platens for easy mold access. The tilting platen allows for the mold to be cleaned as needed, in some cases between each cycle, dependent upon the application. Applications needing frequent cleaning may include silicone molding, rubber molding or other molding applications requiring access to intricate mold cavities. The upper tilting platen is hinged on the front and is moved hydraulically, tilting 45 degrees and exposing the upper mold half. This is said to give the operator better access to quickly and easily clean the mold. The upper tilting platen option is available on nearly any size of the company's compression press.
Wabash MPI
www.wabashmpi.com |
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| Pneumatic Conveying System For Carbon Black |
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This company's pneumatic conveying equipment is said to move carbon black prills with efficiency, cleanliness and a near automated system, minimizing degradation while meeting process demands. Recently, the company replaced a vacuum system handling carbon black that was generating fines as high as 17 percent. Using the DPV-B dense phase conveyor virtually eliminated any breakage of the prills and kept the prills intact. Conveying the prills from truck or railcar with a high material to air ratio to the destination gently is said to improve flow characteristics and keep cross contamination to a minimum in a bin or silo.
Cyclonaire
www.cyclonaire.com |
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| Rubber/Thermoplastic Multi-Injection Process |
The Select H150/260-150T will produce with a multi-injection process a gastight membrane, resistant to ozone and dedicated to the gas appliances industry. Originally installed on a hydraulic machine, it was necessary to adapt the corresponding mold in order for it to be implemented onto an electric injection molding machine for a real single stage process. At the same time, all movements and functions were integrated in the machine control system. For this type of parts, plastics processors still use two-stage processes, including one machine for the production of the body in TP (hard component), then transfer on a rubber machine, overmolding and finally vulcanization of the elastomer (soft component). Contrary to the conventional vulcanization process, no gripping agent is here needed. The Select machine is fitted with three-zone plasticization units available as standard, with adapted screw geometry for polyamide components (Vestamid from Evonik) and rubber material (Kraiburg). Both screws benefit from a special surface treatment and are protected against abrasion. The three-zone rubber screw maximizes the protection of the material in the barrel, thanks to reduced compression and shear stress. The basic body in PA weighs 3 g, as well as the rubber part, with a complete cycle time of approximately 60 seconds. The translation of the plastic part onto the rubber side is carried out thanks to an index plate. The vulcanization takes place in the mold. The process runs in a completely integrated system, thanks to the Dixit 3 control system of the Select H150/260-150T which guarantees the complete control of the various movements. For the mold, the movements concerned include core programs, vacuum pump, hot runner system, turntable and temperature controller. The coordination of all steps in the process can be transparently determined and freely programmed. Thanks to the centralized control, the demanding one-step process runs in a better and quicker way than it used to. The most important thing is said to be the process reliability. Security is important in the final application field of the membrane, as it must be gastight. In the classical one-component process, some thermal damages on material occurred some time due to vulcanization time and temperature. This concept is said to launch a real step forward in the association of full electric injection technologies, energy efficiency and rubber processing.
Billion S.A.S.
www.billion.fr |
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| Six-Layer Extrusion Tooling |
Today, with less than a handful of extrusion tooling manufacturers in the world able to engineer and market a six-layer head/die, this company is said to stand at the forefront of an exciting new breakthrough in money-saving extrusion technology. Extrusion tubing manufacturers/OEMs that serve automotive applications are said to be welcoming a new and unique six-layer head/die. This technology is said to offer a host of benefits that include a lower cost for a single six-layer system as compared to purchasing two three-layer systems or three two-layer systems that perform precisely the same function. Other benefits of the new six-layer Series 800 include the ability to extrude fluropolymer materials, which have superior qualities and resistance to fuel blends, UV, heat and chemicals. The six-layer can also handle non-fluropolymers and adhesives that work well when combined in thin layers (.02 mm or less) with new head/die tubing end products. With the design of the six-layer, all inner layers are totally encapsulated to avoid any possible contamination of the tubing itself. When engineering this six-layer design, computer simulations of the flow channels using Computational Fluid Dynamics (CFD) programs allow the properties of the exact material to be used with the exact geometry of the die. The simulations are aimed at generating a uniform flow with even wall thickness and no weld lines. The six-layer’s operational advantages are said to include the compact design with a short axial length. This minimizes residence time, but also makes the parts lighter, and easier to handle and clean. This ensures that the material and color changes that may be required are done as quickly as possible. Many customers today are said to be requesting heads with more layers and options than before so that products meet the recent and rigorous government regulations, both domestically and internationally. These same customers are also aware that by selecting a six-layer head, instead of two- or three-layer heads, they can in most cases save money in addition to achieving the latest, best performing extrusions, according to the company. The 800 Series, which is said to achieve both outstanding consistency and accuracy, meets the growing demands of the automotive industry, such as for low-emission vehicles, as well as for other advanced industries, including medical, pharmaceutical, cosmetics, food and more. These manufacturers often require a layered construction of tube, hose or pipe. Major technical benefits that come with Guill’s Series 800 include patented spiral engineering for upstream thermal balancing that creates an equal flow, resulting in extremely close tolerances for the thinnest walls and multi-layered, multifaceted products; split patent-pending single flow within the body of the die; patented FeatherTouch design that enables smooth concentricity adjustment for low-effort concentricity without choking off the upstream and not compromising the clamping forces necessary to create a proper seal, which can happen with most other tooling systems; deflectors that yield minimum chamber residence time for the extrusion material; gumspace adjustment that provides optimal temperature control (a recessed die-nut enables the heater to warm the entire die area for total temperature control); all the deflectors and the FeatherTouch concentrically eliminate the tolerance stack-up,
which reduces set-up time; the tip replacement installs in about one minute or less, saving money; style tubing products available include smooth bore or corrugated; and cartridge or band heaters are available for the main extrusion die as an added option. This firm also manufactures tips, dies and breaker plates using state-of-the-art computerized CNC machining and EDM equipment. Engineering services using the latest CAD systems are available for custom-designing extrusion-tooling products, including crossheads, tips, clamps, flanges, air wipes, forming rolls, spiderless inline dies, dies, swing gates, breaker plates, special equipment and sizing dies.
Guill Tool & Engineering
www.guill.com |
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| Flexible Screw Conveyor |
The company's flexible screw conveyor (FSC) moves dry bulk solids and ingredients at higher throughputs than ever before. Thanks to a new and simplified direct electric motor-driven spiral screw, the conveyor rotates at faster speeds than previous models. With fewer parts to wear, the FSC is lower in cost since many unnecessary components have been eliminated and has a more sanitary modular design for greater flexibility in adapting to new applications. Maintenance is reduced since the only moving part is the spiral screw that rotates material within a sealed tube and moves it along by its revolutionary homogenizing conveying action. Faster rotation of the spiral screw increases capacity, allowing the use of a smaller conveyor to handle larger loads saving on floor space and reducing equipment investment cost. With its sanitary design, the FSC meets the hygienic conveying needs demanded by the food, pharmaceutical and other industries. This is made possible by the company’s upgraded spiral screws that are now available in ultra-high grade and heat-tempered stainless steel or heat-treated spring steel for longer life. With fewer parts than most companies’ gearbox driven models, the FSC is easy to clean by simply reversing the motor and dry brushing or flushing with liquid, according to the company. Optional interlocked, quick-release connectors permit rapid dismantling and reassembly, minimizing downtime. Since the FSC spiral screw is centralized in the conveying tube by material, little or no degradation occurs. Screw action continuously remixes the conveyor contents, eliminating the separation risk inherent in pneumatic conveyors and maintaining proper composition of particles with different size and density making the FSC ideal for feeding pre-mixed ingredients to packaging and tableting machines, according to the company. Design simplicity eliminates the need for additional operating equipment such as gear reducers or bearings (in most applications), adding up to a system that is sanitary in design, easy to clean, low in installation and maintenance costs and high in efficiency and performance. The conveying system is fully enclosed and does not use air as a conveying medium, making it dust free, reducing cleaning costs and increasing employee safety. Modular design provides a greater range of uses and allows adapting the FSC to new applications for which the conveyor was not originally specified. The conveying systems can be configured to operate in any direction and elevation between horizontal and vertical. Multiple conveyors can also be linked. The flexible design allows installation around obstacles and through small openings in walls to maximize space. Nine models of the FSC are available, with throughputs from 10 to 88,000 pounds per hour (4 kilograms/hour to 40,000 kilograms/hour), depending on the material and the angle of operation. Units are also available for special heavy-duty applications involving highly abrasive materials such as metals, aggregates and glass cullet and for applications in explosive atmospheres that can be designed to comply with NEMA and/or ATEX applications. Fully antistatic machines are also available, eliminating any static build-up in the conveying system. Three types of spiral screws are available, including a standard round screw that handles most applications, a flat screw for certain light or aerated products, and a beveled screw for conveying difficult materials.
Spiroflow Systems
www.spiroflowsystems.com |
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| In-Line Surface Quality Inspection |
The Simac 63 is the latest model available in the company's line of surface inspection systems using image processing. The design was focused to achieve the best price/performance ratio for
practically all tubes, hoses, cables and other quality products made of plastic, rubber and other
materials. Additionally, the Simac 63 is said to fulfill the demands of the market for a compact, durable and cost-effective system. This company is said to be committed to extensive research and development, and is said to have continuously grown as one of the worldwide leading manufacturers of on-line measuring and control systems. Top priority is said to be customer relationships through local presence combined with high quality products, services, personal consultations and support. Customer benefits are said to include increased product quality equaling higher customer satisfaction; easy of use, with a graphical user interface (GUI) of the latest generation; very compact design; modular, extensible with various options; bright and focused image, sees surface faults down to 100 um; length related scanning and fault definition; and seamless integration of the PC-based system with the customer's network.
Zumbach Electronics
www.zumbach.com |
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| Real-Time Intrinsic Viscosity Monitoring System |
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In PET sheet extrusion, the maintenance and preservation of the material IV (intrinsic viscosity) is said to be a key requirement of the process. Intrinsic viscosity is a measure of the molecular weight distribution of PET. The mechanical characteristics of PET are improved at higher molecular weights (higher IV) and reduced at lower molecular weights (lower IV). Should the IV of the extruded PET sheet drop below acceptable thresholds, the end product mechanical properties can be compromised to unacceptable levels. The ability to monitor and track the relative level of the material IV in-process and in real-time is said to be an invaluable process tool. Identifying any deviation in the processing conditions and being able to take corrective action to address those conditions is critical to maintaining consistent and efficient production. The IV monitoring system was developed to compliment the HVTSE (high vacuum twin screw extrusion) system being offered for “dryerless” production of PET sheet. The patented technology represented in this real-time IV monitoring system is based on a precise measurement of melt temperature and capillary piping pressures such that the viscosity and subsequent IV can be accurately calculated. These results are benchmarked against the ASTM D4603 Solution Test Method for measuring IV and possess an accuracy of +/- 0.02 dl/g. The extracted test data are continuously fed into the company’s flagship Titan control system, where it can be displayed, stored and readily accessed. This company will be installing a 2,500 lb./hr. dryerless twin screw extrusion sheet system as part of the HVTSE technology to demonstrate processing PET and PLA along with other polymers during the first quarter of 2011. This system will include the IV Monitoring System providing customers with a hands-on opportunity to evaluate the system capabilities.
PTi
www.ptiextruders.com |
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| Linear Inspection Machine |
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This linear inspection machine is designed for middle-quality demand and is capable of a throughput as high as ten pieces per second. The specially designed multi-camera sensor accompanied by appropriate optimized lighting is said to offer unparalleled surface inspection capabilities. The surface can be viewed in high contrast which is said to be substantially better than the commonly used diffused lighting. Contrary to a single cameral with a mirror system, the multi-camera arrangements inspect the surfaces of an o-ring from all sides (including the partition line) with the same high quality, according to the company.
Nela Vision Systems
www.nelavisionsystems.com |
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| Rubber Compounding |
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This custom rubber compounder has launched a new web site with a modern look and mobile wireless compatibility. Industry segments are featured, including new wire and cable, infrastructure and oil and gas markets. Traditional segments including mining conveyor belts, retread OTR tires and mine components are featured, along with automotive, industrial and defense segment products.
AirBoss Rubber Compounding
www.airboss.ca |
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| Full Service Automation Solutions |
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This company has been accepted as an associate member to the Control System Integrators Association (CSIA). The firm provides a line of services known as Litzler Automation which provides high quality drives and control systems for a wide variety of industries, including composites, tire and rubber, automotive, web converting and others. Litzler Automation provides full service automation solutions for customers worldwide, including comprehensive mechanical and electrical automation system design, development and fabrication; disciplined PLC software design and development; intuitive operator interface software design and development (LHMI – Litzler Human Machine Interface); coordinated servo and drives control; web control; vision system integration; continuous process and batch control; discrete assembly; and networking and data collection systems.
C.A. Litzler
www.calitzler.com |
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| Precision Waterjet Cutting |
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This manufacturer of waterjet cutting equipment announced that National Metals is now offering precision water jet cutting services at its metal processing and fabrication plant in DeForest, WI. National Metals is capable of processing complex parts from virtually any material with this manufacturer's 60,000 psi mid rail gantry water jet cutting system, which features a 5’ x 13’ work envelope and is capable of maintaining +/- 0.001" linear positional accuracy (over 12") and +/- 0.001" repeatability (bi-directional). The Wisconsin metal fabricator uses this company's waterjet to cut a variety of materials. The company offers water jet job shop services.
Jet Edge
www.jetedge.com |
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| Aerospace And Automotive Composites Testing |
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This company has expanded its services to include Nadcap accreditation for AC7122/1. This accredits the firm to perform non-metallic materials, class A composite testing to support the needs of its clients in aerospace and automotive markets. Nadcap accreditation demonstrates on-going commitment by the firm to quality by satisfying customer requirements and industry specifications. The company's composite tests covered in Nadcap AC7122/1 include tensile ambient, non-ambient and tensile strain measurement, flexural ambient, non-ambient and flexural strain measurement, compression ambient, non-ambient and compression strain measurement, shear ambient by SBS, shear ambient tension, shear ambient by compression, shear ambient by V notch, shear non-ambient (any method), shear strain measurement, flatwise tension, sandwich flexure, bearing strength, impact strength, GIc and GIIc, rheometrics melt viscosity, resin/fiber and void content by acid digestion and solvent wash, water absorption, volatile content, gel time, areal weight, density, specific gravity, Barcol hardness testing, FTIR, DMA, TGA, DSC, TMA, specific heat by DSC, CTE by dilatometer; and CTE by TMA. The company's composite testing expertise ranges from understanding materials to quality control and application testing.
Intertek
www.intertek.com |
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| Dust Collection Seminars |
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This leading producer of industrial dust and fume collectors has introduced a new technical seminar program focusing on how to understand and maintain dust collection systems for optimum performance. Free programs will be offered throughout the year at the company's Jonesboro, AR, headquarters and its new regional offices in Los Angeles, CA; Lincoln, NE; Charlotte, NC; Dayton, OH; Dallas, TX; and Gurabo, Puerto Rico. Each full-day seminar begins with classroom training on dust collection and industrial ventilation basics, dust testing, and NFPA, EPA and OSHA regulations that impact dust collection. The second half of the program features "hands-on" lab training that includes trouble-shooting an actual dust collector and reviewing system effects on performance of a fan and duct system operating in the lab.
Camfil Farr Air Pollution Control
www.farrapc.com |
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| Statistical Process Control Software |
Ten features have been announced for the company's Synergy 1000 Version 7.0 statistical process control (SPC) software. Synergy 1000 is designed for quality improvement on standalone PCs and local workgroup computers. The application runs on Windows XP, Windows Vista and Windows 7 operating systems. This release is said to include easier setup for part, process and SPC characteristic files, traceability tags, assignable cause and corrective action notes. Version 7.0 also includes enhancements to the intercharacteristic math calculator, control limit calculations and control trend test alarm settings. A new "hyperlink file" feature enables users one-click access to frequently accessed documents, reference materials, visual aids, other software applications and web pages while running their process.
Zontec
www.zontec-spc.com |
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| Reinforced Rubber Product Software |
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Reinforced Rubber Pro software is a design and production program for manufacturers of reinforced rubber products. Reinforced Rubber Pro software is dedicated software especially developed for the rubber industry. With this software, the 'online' production of green products using special design- and FEA-software which is coupled to an automated production process becomes reality, according to the company. The mathematical model behind the software is used to calculate the optimal product design in which the reinforcement layers take up the forces, such that the rubber can solely be used for its intended purpose, which is fluid/gas containment or sealing. Through years of product development Taniq has much experience with different rubbers and fibers, adhesive coatings and RFL dips, radial and axial expansion behavior, etc. All this knowledge is integrated in the design of Reinforced Rubber Pro. The software allows manufacturers to make new reinforced rubber product designs; predict product behavior (e.g., axial/radial expansion under pressure); and simulate the production process. The output of the software program are machine codes for the production robot, including winding code for rubber layers; winding code for fiber reinforcement layers; and winding code for cotton pull-ply/tapes. The has developed a beta version of Reinforced Rubber Pro. With this version, customers can adjust a set of design parameters to make alternative designs themselves. Examples of the parameters you can adjust are the product dimensions, burst pressure, type of fiber, type of rubber, etc.
Taniq
www.taniq.com |
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| Supervisory Control System |
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The Epic III supervisory control system just got smarter, according to the company. Recent upgrades have equipped the Epic with extensive remote access capabilities that allow plant engineers and technicians to monitor multiple lines via a computer or cell phone from any location. Instant notification about line conditions, alarms, events and other changes are sent directly to e-mail accounts or cell phones to provide real-time updates. This upgrade is available on all new Epic III systems and for retrofit on systems sold in the past three years. Companies are said to have fewer engineers and technicians to support multiple lines. This technology is said to enable access to several lines in different plants so that one engineer, regardless of location, can effectively monitor them. It facilitates troubleshooting and can help customers avoid costly repairs and downtime. Similar to this feature, the company offers customer support via remote access technology (ReACT). This service enables the firm's process engineers and technicians to support customers worldwide in real-time without a service call. With ReACT, the service team can remotely and immediately view process conditions at a customer’s plant during a production run and make a diagnosis without stopping the line.
Davis-Standard
www.davis-standard.com |
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| Engineering Simulation Technology |
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Ansys 13.0 is the latest release of the company's engineering simulation technology suite designed to optimize product development processes — reducing the time and cost needed to foster product innovations. The advanced technology behind ANSYS 13.0 includes hundreds of new features that make it easier, faster and cheaper for users to bring new products to market, with a high degree of confidence in the ultimate results they will achieve, according to the firm. Ansys 13.0 delivers new benefits in three major areas, including greater fidelity via new solver methods; higher productivity built on an adaptive architecture; and performance innovation via software and computational power. As engineering requirements and design complexity increase, simulation software must produce more accurate results that reflect changing operating conditions over time. Ansys 13.0 features an electromagnetic transient solver that produces higher-fidelity results in dynamic simulation environments, among other new features. Ansys 13.0 includes dozens of features that minimize the time and effort product development teams invest in simulation. For example, as product designs grow in size and complexity, and consideration of a single physics is no longer enough, Ansys 13.0 is said to make it easier for users with different engineering specialties to work collaboratively to exchange data and develop real-world simulations that incorporate multiphysics. Ansys 13.0 can provide speedup ratios that are dramatically greater than previous software releases. Complex multiphysics simulations can be accomplished more quickly and efficiently, speeding up product development and market launch initiatives. Ansys 13.0 is said to build on the foundation of previous Ansys releases. It especially addresses user feedback by incorporating valuable capabilities that compress design cycles, optimize product performance across multiple physics, maximize the accuracy of virtual prototypes and automate the simulation process.
Ansys
www.ansys.com |
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| Growing Optimism In Manufacturing As 49% Plan To Increase Hiring In Next Six Months |
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Chicago, IL – According to a survey conducted last November by Grant Thornton LLP, "Senior management at U.S. manufacturing companies is once again optimistic. Nearly half (49 percent) believe the U.S. economy will improve in the next six months, and the same amount (49 percent) say they plan to increase staff during the same period. Manufacturing leaders are also optimistic about their own businesses, with 81 percent feeling optimistic about their companies’ growth over the next six months. “This is consistent with what manufacturers are telling us as we are out in the marketplace talking with them” said Wally Gruenes, Grant Thornton’s national managing partner for Consumer and Industrial Products. “Despite reduced staffing levels and stricter customer mandates, manufacturers have improved their performance over the past three years in areas such as production cycle time, on-time delivery rate, scrap and rework, quality and warranty costs. In addition, the uncertainty surrounding some major concerns (tax rates, research and development credit extension, environmental standards, etc.) that paralyzed businesses over the past two years have been partially resolved, which sets the table for stable growth in manufacturing over the next two years. This, coupled with the highest level of cash on corporate balance sheets in over 50 years, bodes well for increased investment by the industry. In fact, 47 percent of manufacturers expect to increase purchases of capital equipment, 47 percent expect to embark upon process improvement initiatives and 37 percent expect to spend on information technology.” The Grant Thornton Business Optimism Index, a quarterly survey of U.S. business leaders, comprises three measures, including: U.S. economy - business leaders’ perceptions of whether the U.S. economy will improve, remain the same or deteriorate in the next six months; business growth - business leaders’ perceptions about the growth of their own businesses over the next six months; and hiring expectations - whether business leaders expect the number of people their companies employ to increase, remain the same or decrease in the next six months. The survey was conducted with 63 senior executives from U.S. manufacturing companies.
Grant Thornton LLP
www.grantthornton.com |
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| Automatic Inspection Machines for Gaskets |
Product quality is said to play a key role in boosting customer satisfaction and customer loyalty in all industries. In the global rubber, plastic and elastomer industries, quality is said to play a vital role and this company has introduced a range of automatic quality inspection machines. The Lite D series is used to check gaskets made of rubber, PTFE, metal, etc., but the same machine is capable of inspecting any element whose geometric features facilitate its movement. Critical defects such as broken parts, different parts, dross, missing material, deformities, etc., are detected and will lead to segregating the batch. Various mathematical algorithms are applied in sequence, thus making it possible to simultaneously release statistics showing the type of defects and rejections in a simple, orderly fashion. The Lite D series automatic inspection system is composed of two tables which enable the pieces to be checked on both sides for flatness, rigidity, concentricity, ovalization, visibility and dimensions. The Lite D series comes with an artificial vision system that includes a camera which acts as an eye and an image processor which is the brain. The processor is always connected with software. An interface is provided between the image and the set of parameter/control tolerances. The Lite D series enables users to optimize the production process and increases the profit through quality products. Automatic quality inspection is said to be a smart way to further differentiate oneself from the competition and improve one's position. In this field, creativity and necessities have no limits, but machines for production controls work essentially on small pieces of different materials. These machines replace man’s work when it is more difficult (handling of small parts) or more exhausting (for the human sight to check reduced sizes).
Qualitest USA
www.worldoftest.com |
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| Fully Automatic Vision Inspection Machine |
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The fully automatic Tavi vision inspection machine is geared towards rubber parts manufacturers that produce small- to mid-size rubber parts and require 100 percent quality assurance. The Tavi inspects parts as small as 10 mm and as large as 60 mm. Through its innovative design it is capable of inspecting up to 7,200 parts/hour. Through an innovative camera and software system, the Tavi examines and evaluates parts and determines if the part is good, bad or undefined. The undefined parts, bad parts and good parts are automatically sorted with the good parts being sent directly to ship-ready containers. Inspection parameters are dimensional tolerances, surface defects and flash. Through its fully automatic operations, the Tavi requires no operator to manually inspect and sort parts, therefore significantly reducing labor cost and material waste. Additional features include multiple storage bins for good parts (which increases storage capacity), adjustable part handling controls to allow easy switch over from one part to the next, user friendly software allowing for easy inspection of future new parts, and remote access capabilities with diagnostics to allow for remote access and software updates.
Nela Vision Systems
www.nelavisionsystems.com |
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| Zinc Oxides |
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A recently released line of zince oxide products carries the following suffixes: FP-H, FPT-H, XF-H and XFT-H. These products are French processed zinc oxides from high purity zinc metal.
Akrochem
www.akrochem.com |
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| Polymer Product Guide |
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This top producer of polymers has released an updated guide to its innovative elastomers. The 2011 Product Guide – “A Revolution of Innovation” – provides a useful reference to the company's most popular materials. The 2011 Product Guide lists widely used grades available for each brand of polymer, and includes a list of specific properties for the company's materials, along with suggestions for suitable applications.
Zeon Chemicals L.P.
www.zeonchemicals.com |
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| Low Permeation Fuel Hose |
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This company has introduced a next generation flexible fuel hose with a 6x improvement in permeation performance over the current product offerings. The next generation fuel hose utilizes a new fluoroplastic barrier technology which provides the proper combination of ultra-low permeation and good flexibility to yield a fuel hose with excellent sealability and formability. This effort is in response to CARB, EPA and the automotive industry’s continuous push for improved products to reduce fuel permeation/evaporative emissions. Next generation hose has been successfully manufactured into multiple sizes and a number of formed hose geometries which are now available for customer evaluation. Permeation testing was conducted in alcohol-based fuels at elevated temperatures.
Daikin America
www.daikin-america.com |
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| Precision Cut, Engineered Fibers |
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This supplier of precision cut, engineered fibers has introduced a fiber-loaded rubber product line. This line was developed to make the introduction of fibers into customers’ compounds faster and easier. Aramids, cottons, nylons, PAN carbons and polyesters are mixed with EPDM, NBR, HNBR, polychloroprene and SBR to produce a totally controlled fiber-filled rubber. They will also create fiber-filled masterbatches and fiber-filled custom compounds to meet customers’ requirements.
Fibers can have a positive impact on rubber characteristics such as coefficient of friction, abrasion resistance, compression set, tensile modulus, green strength, cut resistance, tear strength, chunk-out, die-swell, noise and cost, according to the company. Treating these fibers may further enhance these characteristics as well as improve bonding and make dispersion more predictable. While many companies have interest in pursuing the use of fiber in their existing compounds, they often do not have the expertise or research hours to pursue it fully, according to the firm. The fiber-filled rubber line is said to give these companies the opportunity to establish the project criteria and objectives with the company. Their specialists then provide a thorough feasibility report; deliver complete turnkey service; or anything in between.
Finite Fiber
www.finitefiber.com |
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| Semi-Permanent Mold Release For Clear Silicone |
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AquaRel 309 mold release agent is a water-based fluoropolymer, semi-permanent mold release agent intended for the release of silicone rubber and other elastomers. The product is said to have a clear advantage for molding transparent liquid silicone compounds (LIM) without causing a matte or frosted surface appearance. AquaRel 309 does not change the surface appearance of finished transparent rubber parts. The surface of the rubber mimics the surface of the mold. AquaRel 309 forms a dry, tough, colorless film that does not transfer onto molded parts. It is silicone-free and solvent (VOC) free and provides many clean releases of silicone rubber and other difficult to release elastomers such as peroxide cured organic elastomers.
AquaRel LLC
www.rubbermoldrelease@yahoo.com |
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| Antioxidants And Antiozonants |
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The company's latest "Solutions" insert is a two-part series that discusses the oxidation and ozonation of rubber and the use of antioxidants and antiozonants for the protection of rubber goods. Part 1 is a discussion of the theory and a look at determining the difference between oxidation and ozonation and the reaction mechanisms involved. Part 2 discusses the most common types of antioxidants and antiozonants, their characteristics, synergies and recommendations for use in most polymer systems.
Akrochem
www.akrochem.com |
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| HNBR Compounds |
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Designed to improve the processing of the toughest compounds without sacrificing finished part performance, Zetpol EP HNBR is said to help eliminate non-fills and molding defects in the manufacture of complex designs. A modified physical structure is said to improve mixing and extrusion for superior results from injection and compression molding, while retaining the same advanced properties Zetpol is known to provide. Zetpol EP offers temperature and fluid resistance similar to that of standard Zetpol compounds, with a lower Mooney viscosity of 30 for improved injection rates. In fact, during molding trials, process engineers testing Zetpol EP observed that it seemed to flow as quickly as silicone rubber. Zetpol EP is also said to offer exceptional processing safety at injection molding temperatures.
Zeon Chemicals L.P.
www.zeonchemicals.com |
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| High Heat, Low Emission Additive Formulations |
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This additives supplier to the polymer industry announces the development of a range of high heat, low color distortation and low emission additive formulations for thermoplastics which deliver significant benefits to compounders, molders and end-users. Market demands for improved performance and durability in end-use applications have driven the requirements for absolute service life and average operating temperature to new levels. Existing systems based on phenolic antioxidants and thioesters are in danger of not meeting the more recent extended requirements. For materials such as filled or unfilled polypropylene (PP), typically injection molded in thicker wall sections, the need for increased properties and longer life cycles is becoming a constant factor. Environmental, health and safety (EH&S) standards have also become more critical with a key focus on the reduction of emissions.
Songwon International
www.songwonind.com |
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| High Consistency Rubber |
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This leader in specialty chemicals and materials announced the completion of its new global Silplus platform, a portfolio of high consistency, heat cured rubber (HCR) products that are uniformly made for customers around the world. The Silplus portfolio offers three different families of products available in a broad range of hardnesses. Silplus EX products can be considered for extrusion applications, Silplus MP products for multiple manufacturing processes and Silplus HS products for higher performance applications requiring greater tear strength or enhanced mechanical properties. These products have been tested against a variety of standards that may be required for potential applications in a range of industries, including healthcare, consumer products, automotive and energy. The Silplus platform is said to complement the company's global services in custom elastomers which deliver made-to-order, ready-to-use silicone rubber compounds that meet specific customer requirements in cost, durability and performance. Both the Silplus platform and custom compounding services are said to build on the company’s long-standing technical leadership in silicone elastomers, which traces its roots back to the 1940s when General Electric Research Laboratory started curing silicones with organic peroxides, leading to the development of heat cured rubber.
Momentive Performance Materials
www.momentive.com |
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| Polyurethane Processors, Suppliers Head Into 2011 With Optimistic Outlook |
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Milwaukee, WI – An independent research study funded by the Polyurethane Manufacturing Association (PMA) revealed a renewed sense of optimism among cast polyurethane processors and suppliers who predict an increase in utilization of cast polyurethane through traditional and future business opportunities. Cast polyurethane’s positive industry news is on target with several other manufacturing reports in recent months. “Our study sheds new light on the strength and vitality of the cast polyurethane industry,” said Mike Katz, president of the PMA. “We’re excited to report a strong business outlook and sector optimism, but our industry is not without its challenges. The PMA is committed to use this research to guide members into the future of manufacturing cast polyurethane and support the growth of the industry.” The study’s primary goal was to gauge the industry’s business outlook in 2011 while identifying new trends, challenges and opportunities for cast polyurethane processors and suppliers. The study has emphasized the need for manufacturers to take a more proactive stance in diversifying their products and services across an expanded customer base to ensure future success. Findings also showed that cast polyurethane manufacturers must continue to educate decision-makers on the long-term benefits of using the material. While a majority of processors and suppliers report customer interest in converting product and part usage from materials such as plastic and rubber to cast polyurethane, manufacturers need to turn that interest into action by dispelling misconceptions and highlighting their material’s durability and unique physical properties. In addition to these findings, the study showed: The majority of cast polyurethane processors and suppliers predict a strong economic recovery. Processors and suppliers are confident in their ability to increase sales. Cast polyurethane is gaining in popularity among engineers and designers for use in a wider range of applications. With more OEMs and product designers switching from rubber/metal or plastic materials to cast polyurethane, more products are made out of cast polyurethane than ever before. Processors and suppliers still have a significant opportunity to drive interest and increase use of the material. Cast polyurethane is expanding into new markets and offers new opportunities to existing markets. The material is expected to play a greater role in applications involving tires/wheels, defense, medical, automotive, mining, and oil and gas production. Processors and suppliers continue to advance the physical properties of cast polyurethane. The industry is focused on creating cast polyurethane formulations that make products more durable, more resistant to chemicals, more abrasion resistant and more able to fit into varied applications. Processors are also looking to enhance performance and speed in their applications. The Polyurethane Manufacturers Association is a trusted resource for the latest technology, practices and expertise about cast polyurethane - one of the most versatile, durable manufacturing materials in the world. Bringing together the best companies and the most comprehensive knowledge in the industry, PMA provides networking, research and advocacy that accelerate the success of individual members while advancing the industry as a whole.
Polyurethane Manufacturers Association
www.pmahome.org |
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| Fluoroelastomer Materials |
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This company has developed compounds that are listed in the DuPont Engineering specification SU2A for fluoroelastomer materials. These compounds use the latest polymer technologies and compounding strategies to maximize sealing performance in the most demanding applications and extreme environments, including chemical, steam, base and low temperature applications. They can be supplied as custom mixed compounds in the form of milled, slab, strip, extruded preform or calendered sheet, as well as cured and post-cured extrusions and sheet products.
Eagle Elastomer
www.eagleelastomer.com |
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| Block Copolymer Thermoplastic Elastomers |
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SBS 2080R, 4060L and SBS 3169L are block copolymer thermoplastic elastomers. They are based on styrene bound butadiene. The ratio of butadiene to styrene is the major factor in differentiating products and their applications. SBS 2080R is a radial, while SBS 4060L and 3169L are linear. The company's SBS products are to be used in solvent-based adhesives and sealants, and as impact modifiers for plastics.
Akrochem
www.akrochem.com |
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| Performance Polymer Products |
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Zytel Plus nylon resin and two Zytel HTN PPA resins have been introduced by the company for long-term protection against aggressive environments that can, at minimum, double the life of a component. Based on the company's Shield Technology, the new resins will stand up to long-term exposure to hot oil, calcium chloride, impact after aging and temperatures as high as 230 degrees C. These new polymers further enable the automotive industry to adopt lightweight plastics and eliminate metal while helping to ensure that components will last the service life of the vehicle. The need for a family of long-life, high-heat, chemically resistant materials has never been stronger as the auto industry drives to cut weight and cost to meet new fuel consumption and emissions standards around the world, according to the company. Today’s engines create more demanding environments and each component and system faces a different formulation of chemical cocktail or a different load at temperature, and one material cannot do it all, according to the firm. The seven commercial products and one developmental grade in the portfolio credit Shield Technology for their ability to withstand long-term exposure to heat and chemicals.
DuPont Performance Polymers
www.dupont.com |
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| Fluoroelastomers |
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Aflas fluoroelastomers, now sold in Brazil and South America by Nactor Consultoria & Representacao Comercial Ltda., are said to be unique fluoroelastomers for gas and oil production. Aflas is said to have excellent chemical resistance in sour gas environments commonly found in oil production. Additionally, Aflas is said to have excellent base resistance, and can often succeed where other fluoroelastomers fail, according to the manufacturer. This company also manufactures and markets other high performance fluoropolymer materials under the Fluon trade name. These products include PTFE, ETFE, PFA, filled PTFE compounds and melt processable fluoropolymer compounds.
AGC Chemicals Americas
www.agcchem.com |
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| Natural Rubber Grades |
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Clarimer natural rubber grades are said to be high quality. They are said to be extremely clean, very light colored and low odor. They are produced from field latex under closely controlled conditions. The CV (60) grade is viscosity controlled. The L grade comes with a low melt outer poly layer and with a strippable poly outer covering.
Akrochem
www.akrochem.com |
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| Low Heat Rise Granulator |
The Vulcanator 7 is a specially designed granulator with the unique ability to reduce whole bales of synthetic or natural rubber into small bits at one time without significant heat rise. This unit can drastically reduce dissolving or processing time, resulting in significant savings. The Vulcanator features a unique cutting mechanism that cuts material to a size fine enough to pass through a special perforated sizing screen. The unit's open design minimizes heat rise, reducing or eliminating the need for costly cooling devices. The Vulcanator is built for heavy‑duty operation. The entire unit is extremely heavily constructed for long life and heavy service. A high level of precision is incorporated into every component. Optional features include controls, infeed and discharge conveying system and partitioning agent feeder. The clam shell design provides easy access to the interior. Units are available in carbon steel, stainless steel and clad construction.
Franklin Miller
www.franklinmiller.com |
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| Vibratory Feeder |
The Gyro bin activating feeder produces 360 degrees of pure gyratory motion to positively and more reliably discharge granular materials from bins, storage silos and hoppers at any desired feed rate. At the heart of the Gyro bin activating feeder is the drive that produces 360 degrees of radial force, creating a uniform circular motion on all parts of the feeder. It is this annular radial vibratory motion which imparts the ultimate force, assuring a constant and reliable material flow. This also minimizes any material stratification in the storage silo or bin and develops a predictable and positive flow of material upon demand. The Gyro bin activating feeder can operate either continuously or as a start and stop operation as might be required for more sophisticated process applications. Also available is an optional variable speed drive, which provides a variable material discharge rate with up to a 400 to 1 turndown ratio for batch weighing operations.
Dynamic Air
www.dynamicair.com |
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| Economical Processing Of Solid Silicone And BMC Materials |
Progress in plastics technology is marked by new applications and innovations to ensure constantly new or expanded fields of application for injection molding, according to the company. With the development of the Roto Feeder, a new rotary conveyor for continuous feeding of solid silicone or BMC materials to the plasticizing unit, avoiding inclusions and maintaining constant pressure during processing of these materials could become significantly easier and more economical. The development of the new all-electric Roto Feeder opens the use of solid silicone and BMC materials to applications where these materials were previously not cost-effective due to high material and processing costs. The lack of automatic process engineering capabilities, particularly for small batch sizes (up to 50,000 parts), often made the use of solid silicone or BMC materials unfeasible. The continuous, air-free material feeding through the Roto Feeder dispenses with the cost-intensive, problematic engineering process of rolling the silicone, and therefore allows for an economical molding process. Processing is kept consistent via the units’ closed loop pressure control which regulates the speed of the feed-screw, and the all-electric design provides energy efficiency and a cleaner process than found with the typical hydraulic stuffer unit. The new Roto Feeder also eliminates material leakage, again supporting a cleaner, more cost-efficient process. New fields of application are now technologically and economically feasible, such as seals in the automotive industry and medical technology, due to the low investment cost of this system. The Roto Feeder was featured processing solid silicone gaskets on the company's Victory 330/100 US machine at the recent K 2010 show. Production of the 6 mm diameter gasket was fully automatic, and post-processing free, using a 64-cavity mold with cold runner technology. The Roto Feeder is available on machines with injection units of 310 cc and larger.
Engel North America
www.engelglobal.com/na |
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| Hydraulic Presses |
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For nearly a century The Timken Company, based in Canton, OH, has been a customer of this manufacturer of hydraulic presses. While Timken continually updates its technology and procedures within their steel operations, their company still relies on one of their oldest machines, a 68-year-old, 500-ton straightening press from this company. After years of rugged use, the press required its first major replacement part, a new top plunger, in the spring of 2010. Using the original bill of material and archived drawings, this company's Aftermarket Sales Group, engineering team and machinists were able to make and improve the design of the replacement part.
This company has been the industry technology and quality leader since 1900, serving customers in over 80 countries. The family-owned, ISO-certified company continues to design and manufacture a wide assortment of custom stand-alone hydraulic presses and complete turnkey systems for the rubber, plastics and composite industries. Press tonnages generally range from 30 to 2,000 tons and designs vary from up-acting, down-acting, column and sideplate construction. The company also offers dewatering and drying screw presses for polymer processing and other liquid/solid separation applications. Additionally, the company has preparation and extraction equipment for the oilseed industry.
French Oil Mill Machinery
www.frenchoil.com |
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| Horizontal Bias Cutter |
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This manufacturer of specialty equipment for the rubber, tire and plastics industries has received a purchase order for a horizontal bias cutter. The cutter is designed to cut full fabric width of 59" at angles of 45-90 degrees and cut ply widths from 8" to 99" at 90 degrees. The cutter will cut at a rate of 20 cuts per minute at an accuracy of 1.5 mm. The company has also received a purchase order for ten tread tray trucks. The trucks are heavy duty construction and feature spring balanced trays for ease of use. They are said to be easy to clean and have no sharp edges.
Spadone-Hypex
www.hypex.com |
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| Two-Deck Cold Runner Technology |
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The company's two-deck cold runner technology is said to feature higher productivity while avoiding waste. To use existing plants more efficiently and to realize new acquisitions with maximum productivity and with minimum resource consumption - these goals have today come to the fore for many rubber processors. A reliable method, especially in the production of rubber molded parts, is the manufacture in two decks. On the one hand, this increases productivity by more than 70 percent, and on the other hand, energy consumption is reduced by saving a second machine. Moreover, this is feasible with half of the production area. Combined with the company's central cold runner, this clearly reduces the share of waste and the costs decline further. Since the company's injection molding machines are equipped with a retractable injection unit as a standard, they are ideally suited for the use of two-deck cold runners. In the last few years, over 30 percent of all the company's horizontal injection molding machines were delivered with a centrally located cold runner for the two-deck production. Ranging up to 2 x 20 nozzles, they perform very successfully in production. The production in two decks is mainly used throughout a clamping force range of 3,000 to 10,000 kN, because here the cost-saving potential for the pure machine investment is the biggest. This profitable technology is also possible on vertical injection molding machines, but the machine operation needs to be particularly adjusted or automated due to the working heights. In order to increase productivity by approximately 70 percent with a two-deck production plant, investments increased by 30 percent only are to be applied as a simple rule of thumb. Depending on the complexity of the molds, these values, however, vary so that a precise analysis is always required at the preliminary stage. With its skilled team of project engineers, the company is said to provide this service at the end of which is an exact breakdown of costs, including a determination of the unit price of the articles as basis for the investment decision. A little sample calculation taken from the sealing technology clearly shows it: Since many users are very satisfied with the usage of this technology in their production, the company is continuously developing new and even more efficient solutions. Thus, a two-deck cold runner has now been produced for a long-standing customer who injects the articles via, believe it or not, 2 x 20 nozzles and so keeps the share of waste to a minimum. This in terms of number of nozzles is the biggest two-deck cold runner so far and was designed for a 5,600 kN horizontal machine made by the company. Although a certain size has to be given for the considerable number of cold runner nozzles, the mounting dimensions of 810 x 810 mm prove that oversized proportions are not at all required.
Desma USA
www.desma-usa.com |
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| Bulk Bag Discharging Brochure |
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A detailed brochure with technical descriptions and features of the company's line of eight bulk bag dischargers and accessories is titled, "Bulk Bag Discharging." The 12-page brochure details each of the eight different dischargers along with various options available such as bag dump stations, bag hoist designs, loss in weight load cell, massagers and other accessories. The brochure begins by mentioning the company’s over 30 years of experience and the capabilities it offers compared to its competitors. A section also describes the advantages of handling solids and ingredients in bulk bags. Next, features and options of each of nine different bulk bag dischargers are highlighted, beginning with the Universal Type 2 model which discharges by volume. This is followed by the Type 3 loss-in-weight bulk bag discharger that discharges by weight and provides total control over the amount of product dispensed from the bag, the Type 4 knife discharger for discharging situations single-trip bags for low value or hazardous products that require a dust-free and controllable emptying method and the Type 5 low loader discharger for areas where restricted headroom causes problems in handling bags or only a low lift fork lift is available. The Type 5 discharger is coupled directly to a flexible spiral or other suitable conveyor that meters ingredients from the bag either volumetrically or by weight. Other bulk bag dischargers detailed are the Type 6 integral hoist model which does not require the use of a fork lift for unloading; the Type 7 multi-discharger for emptying rigid IBCs, gaylords, bags and bulk bags; and the Type 9 bulk bag discharger model that offers a solution for total dust containment during unloading to prevent contamination of the local atmosphere and health and safety hazards. The brochure then goes on to describe the T10 pharmaceutical bulk bag discharger for the most hygienic of applications. The variety of optional equipment available for the bulk bag dischargers is then given. These include bag folders, glove box, lifting frame and liner clamp, and mobile trolley, among others. The brochure concludes with a description of the company's conveyors available to integrate with the bulk bag discharger and discusses the various factors that determine what type of conveyor to integrate. The firm's capabilities in providing after sales support and its test capabilities are also given.
Spiroflow Systems
www.spiroflowsystems.se |
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| Bucket Elevator |
A mid-size Elecon bucket conveyor and elevator system has been introduced with a larger capacity bucket design for higher throughput and applications beyond typical dry bulk material handling. With an increased bucket capacity of 495 square inches, the Elecon mid-range bucket elevator offers more than twice the capacity of the original Elecon system. The new and additional capacity expands this unit’s capability to not only process applications where customers traditionally are familiar with this product, but now also allows for its placement in typical higher volumetric capacity packaging system applications, according to the company. Like the other Elecon bucket conveyors in the line, the new mid-size multi-axis conveyor has a patented chain and wedge shaped cantilevered bucket design that come together and overlap at the load or fill station. The patented rack and pinion system assures full discharge with a 360 degree bucket rotation on selection and quick return to the upright position for maximum flexibility. The mid-size Elecon can convey material in three different directions, including vertically, horizontally or any direction up to 180 degrees. This is done without having to transfer the load being conveyed which makes it one of the world’s most flexible systems of its kind. It also lets users fit the conveyor within their production facility instead of modifying their facility to accommodate the material handling system. Industrial applications range from handling catalyst to chemicals, carbon black, etc.
Gough Econ
www.goughecon.com |
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| Economic Growth Continues In 2011 |
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Tempe, AZ - According to a report from the Institute for Supply Management, "Economic growth in the United States will continue in 2011, say the nation's purchasing and supply management executives in their December 2010 Semiannual Economic Forecast. Expectations are for a continuation of the economic recovery that began in mid-2009. The manufacturing sector continues to outpace the non-manufacturing sector and has greater expectations for growth in terms of revenue, say the nation's purchasing and supply management executives in their December 2010 Semiannual Economic Forecast. The overall forecast projects optimism about the U.S. economy for 2011. The manufacturing sector, overall, is positive about prospects in 2011 with revenues expected to increase in 16 of 18 industries, while the non-manufacturing sector appears slightly less positive about the year ahead, with 12 of 18 industries expecting higher revenues. Business investment, a major driver in the U.S. economy, will increase substantially in the manufacturing sector, while investment in the non-manufacturing sector will increase at a lower level. These projections are part of the forecast issued by the Business Survey Committee of the Institute for Supply Management (ISM). The forecast was released today by Norbert J. Ore, CPSM, C.P.M., chair of the ISM Manufacturing Business Survey Committee; and by Anthony S. Nieves, C.P.M., CFPM, chair of the ISM Non-Manufacturing Business Survey Committee. Manufacturing Summary: Expectations for 2011 are positive as 65 percent of survey respondents expect revenues to be greater in 2011 than in 2010. The panel of purchasing and supply executives expects a 5.6 percent net increase in overall revenues for 2011, compared to a 7.9 percent increase reported for 2010. The 16 manufacturing industries expecting improvement over 2010 — listed in order — are: Primary Metals; Fabricated Metal Products; Petroleum & Coal Products; Apparel, Leather & Allied Products; Transportation Equipment; Miscellaneous Manufacturing; Furniture & Related Products; Plastics & Rubber Products; Machinery; Textile Mills; Wood Products; Electrical Equipment, Appliances & Components; Food, Beverage & Tobacco Products; Printing & Related Support Activities; Chemical Products; and Paper Products. "Manufacturing purchasing and supply executives have expectations for continued growth and are optimistic about their organizations' prospects as they consider the first half of 2011, and they are even more positive about the second half," said Ore. "While 2010 has been a year of recovery in manufacturing, our forecast sees improvements in both investment and employment in 2011. Respondents expect cost pressures in 2011 to be somewhat greater than in 2010. Manufacturing growth is now in its 16th consecutive month as measured by and reported in the monthly Manufacturing ISM Report On Business." In the manufacturing sector, respondents report operating at 80.2 percent of their normal capacity, up from 72.8 percent reported in April 2010. Purchasing and supply executives predict that capital expenditures will increase by 14.5 percent in 2011, compared to a 5.9 percent increase reported for 2010. Survey respondents also forecast that they will reduce inventories in an effort to improve their purchased inventory-to-sales ratio in 2011. Manufacturers have an expectation that employment in the sector will increase by 1.8 percent, while labor and benefits costs are expected to increase an average of 1.9 percent in 2011. Manufacturing purchasers are predicting strength in exports and imports in 2011. They also expect the U.S. dollar to weaken on average against the currencies of major trading partners. The panel also predicts the prices they pay will increase 2.7 percent during the first four months of 2011, and will increase an additional 1.3 percent during the balance of the year, with an overall increase of 4 percent for 2011. Survey respondents expect to realize supply chain improvements through improved inventory/asset management; cost reduction; supplier development/better metrics; supplier consolidation; and better risk management. Non-Manufacturing Summary: Fifty-one percent of non-manufacturing supply management executives expect their 2011 revenues to be greater than in 2010. They currently expect a 3.4 percent net increase in overall revenues for 2011 compared to a 0.2 percent increase reported for 2010. The 12 non-manufacturing industries expecting revenue improvement in 2011 over 2010 — listed in order — are: Mining; Transportation & Warehousing; Retail Trade; Information; Wholesale Trade; Accommodation & Food Services; Management of Companies & Support Services; Finance & Insurance; Utilities; Educational Services; Other Services; and Health Care & Social Assistance. "Non-manufacturing supply managers report operating at 82.9 percent of their normal capacity, below the 83.6 percent reported in April 2010. They are optimistic about continued growth in the first half of 2011 compared to the second half of 2010, and they have a higher level of optimism about the next 12 months than they had last December for 2010," said Nieves. "They forecast that their capacity to produce products and provide services will rise by 2 percent during 2011, and capital expenditures will increase by 3.7 percent from the 2010 level. Non-manufacturers also predict that their employment will increase by 0.3 percent during 2011." Respondents in non-manufacturing industries expect that the prices they pay for materials and services will increase by 3.1 percent during 2011. They also forecast their overall labor and benefit costs will increase 1.1 percent for 2011. Profit margins are reported to have decreased in the second and third quarters of 2010, and respondents expect them to increase between now and April 2011. Survey respondents indicate that process improvement is the most frequently cited means of improving supply chains in 2011. Other improvement approaches include: Enhancement and leverage of technology; product rationalization; supplier management/consolidation; improved inventory management; and strategic cost management. Operating Rate - Manufacturing: Manufacturing purchasing and supply executives report their companies are currently operating at 80.2 percent of normal capacity. This is a significant increase when compared to April 2010 (72.8 percent) and December 2009 (70.1 percent). The November data from the Manufacturing ISM Report On Business indicates the manufacturing sector is in its 16th consecutive month of growth. The following 11 industries — listed in order — are operating above the average rate of 80.2 percent: Apparel, Leather & Allied Products; Plastics & Rubber Products; Paper Products; Miscellaneous Manufacturing; Electrical Equipment, Appliances & Components; Textile Mills; Chemical Products; Computer & Electronic Products; Machinery; Fabricated Metal Products; and Food, Beverage & Tobacco Products. Non-Manufacturing: Non-manufacturing supply executives report that their organizations are currently operating at 82.9 percent of normal capacity. This is lower than the 83.6 percent reported in April 2010, and higher than the 81.3 percent reported in December 2009. Considering production capacity increases reported in the following section of this forecast, this indicates that non-manufacturing industries are continuing to add capacity, but also find it necessary to maintain their utilization of capacity at a relatively high level. The following 10 industries — listed in order — are operating at or above the average capacity level of 82.9 percent: Information; Mining; Real Estate, Rental & Leasing; Educational Services; Transportation & Warehousing; Utilities; Finance & Insurance; Other Services; Health Care & Social Assistance; and Public Administration. Production Capacity - Manufacturing: Production capacity in manufacturing increased 7.5 percent in 2010 as 43 percent of purchasing and supply executives reported an average capacity increase of 21.1 percent, 6 percent reported decreases averaging 22.5 percent, and 51 percent reported no change. This compares to a predicted increase of 6.4 percent for 2010 made in April 2010. Expectations for 2011 are for an increase of 5.2 percent. The following 14 industries report achieving an increase in production capacity in 2010: Fabricated Metal Products; Petroleum & Coal Products; Primary Metals; Plastics & Rubber Products; Textile Mills; Electrical Equipment, Appliances & Components; Computer & Electronic Products; Transportation Equipment; Apparel, Leather & Allied Products; Food, Beverage & Tobacco Products; Wood Products; Machinery; Chemical Products; and Paper Products.
The principal means of achieving increases in production capacity in 2010 were (in order of importance): More hours worked with existing personnel; additional personnel (permanent, temporary or contract); additional plant and/or equipment; replaced equipment with technically advanced equipment. Non-Manufacturing: The capacity to produce products or provide services in the non-manufacturing sector increased 0.5 percent during 2010. This compares to the 1.4 percent decrease reported in December 2009 for the year 2009, and is less than the prediction in April 2010 of a 2.3 percent increase for 2010. For 2011, an increase (2 percent) is predicted. For 2010, 22 percent of non-manufacturing supply managers indicate increases averaging 11.1 percent, and 14 percent of respondents indicate decreases averaging 14.4 percent. Sixty-four percent see no change in their capacity. The seven industries reporting increases in capacity in 2010 are: Mining; Wholesale Trade; Transportation & Warehousing; Retail Trade; Utilities; Accommodation & Food Services; and Other Services. The principal means of achieving increases in production capacity in 2010 were (in order of importance): More hours worked with existing personnel; additional plant and/or equipment; additional personnel (permanent, temporary or contract); replaced equipment with technically advanced equipment. Capital Expenditures — 2010 vs. 2009 - Manufacturing: Purchasing and supply managers report 2010 capital expenditures increased 5.9 percent when compared to 2009 levels. The actual expenditures for 2010 exceed survey respondents' previous expectations as they predicted an increase of 2 percent for 2010 in April 2010. The 47 percent of purchasers who reported increased capital expenditures in 2010 indicated an average increase of 27.3 percent, while the 18 percent who said their capital spending was reduced reported an average decrease of 41.1 percent. Thirty-five percent of respondents said they spent the same in 2010 as in 2009. The 11 industries showing increases in capital expenditures for 2010 — in order of percentage increase — are: Paper Products; Transportation Equipment; Machinery; Electrical Equipment, Appliances & Components; Miscellaneous Manufacturing; Textile Mills; Fabricated Metal Products; Nonmetallic Mineral Products; Printing & Related Support Activities; Computer & Electronic Products; and Food, Beverage & Tobacco Products. Non-Manufacturing: Non-manufacturing supply management executives report their level of capital expenditures in 2010 compared to 2009 declined 0.1 percent. This compares to the 4.2 percent decrease reported for 2009 one year ago, and is significantly less than the 1.9 percent increase predicted by respondents in April 2010. Thirty-three percent of respondents report increases averaging 16.6 percent. An additional 26 percent report decreases averaging 22.3 percent. Forty-one percent indicate they spent the same on capital expenditures in 2010 as in 2009. The 10 industries experiencing increases in capital expenditures in 2010 — listed in order — are: Retail Trade; Transportation & Warehousing; Other Services; Information; Arts, Entertainment & Recreation; Real Estate, Rental & Leasing; Construction; Finance & Insurance; Wholesale Trade; and Accommodation & Food Services. Predicted Capital Expenditures — 2011 vs. 2010 - Manufacturing: Purchasing and supply executives expect capital expenditures to increase 14.5 percent in 2011. The 50 percent of respondents who predict increased capital expenditures in 2011 indicate an average increase of 35.9 percent, while the 12 percent who said their capital spending would be reduced predict an average decrease of 27.6 percent. Thirty-eight percent said they expect to spend the same in 2011 as in 2010. The 15 industries predicting increases in capital expenditures for 2011 — in order of percentage increase — are: Electrical Equipment, Appliances & Components; Plastics & Rubber Products; Petroleum & Coal Products; Fabricated Metal Products; Computer & Electronic Products; Transportation Equipment; Textile Mills; Wood Products; Furniture & Related Products; Miscellaneous Manufacturing; Apparel, Leather & Allied Products; Chemical Products; Machinery; Nonmetallic Mineral Products; and Food, Beverage & Tobacco Products. Non-Manufacturing: Non-manufacturing purchasing and supply executives are expecting an increase of 3.7 percent in capital expenditures in 2011 from the decrease of 0.1 percent they are reporting for 2010. The 42 percent of respondents expecting to spend more on capital expenditures predict an average increase of 19.3 percent. An additional 16 percent anticipate a decrease averaging 28.6 percent. Forty-two percent expect to spend the same on capital expenditures in 2011 as in 2010. The 12 industries expecting increases in capital expenditures in 2011 — in order of percentage increase — are: Arts, Entertainment & Recreation; Transportation & Warehousing; Information; Retail Trade; Mining; Accommodation & Food Services; Wholesale Trade; Health Care & Social Assistance; Construction; Real Estate, Rental & Leasing; Finance & Insurance; and Professional, Scientific & Technical Services. Prices — Changes Between End of 2009 and End of 2010 - Manufacturing: After an initial forecast in April 2010 of a 3.8 percent increase in prices paid, survey respondents now report realized price increases averaging 3.4 percent for the year. The 68 percent who say their prices are higher now than at the end of 2009 report an average increase of 6.3 percent, while the 17 percent who report lower prices averaged a 5.1 percent decrease. The remaining 15 percent indicate no change between the end of 2009 and the end of 2010. The 16 industries experiencing price increases — listed in order — are: Petroleum & Coal Products; Plastics & Rubber Products; Primary Metals; Paper Products; Printing & Related Support Activities; Textile Mills; Wood Products; Machinery; Transportation Equipment; Fabricated Metal Products; Food, Beverage & Tobacco Products; Chemical Products; Apparel, Leather & Allied Products; Electrical Equipment, Appliances & Components; Furniture & Related Products; and Computer & Electronic Products. Non-Manufacturing: As 2010 draws to a close, non-manufacturing supply managers report prices they pay have increased by 2.2 percent over the entire year. This is more than the 1.7 percent increase they predicted in April 2010, and the same as the 2.2 percent decrease reported one year ago for 2009. Fifty-eight percent of purchasers report price increases averaging 5 percent. Twelve percent of purchasers indicate decreased prices with an average reduction of 6.3 percent, and 30 percent of respondents have not experienced overall price changes this year. The 16 industries reporting price increases in 2010 — listed in order — are: Agriculture, Forestry, Fishing & Hunting; Wholesale Trade; Real Estate, Rental & Leasing; Retail Trade; Arts, Entertainment & Recreation; Other Services; Health Care & Social Assistance; Transportation & Warehousing; Information; Public Administration; Utilities; Educational Services; Accommodation & Food Services; Finance & Insurance; Management of Companies & Support Services; and Construction. Prices — Predicted Changes Between End of 2010 and April 2011
Manufacturing: Sixty-eight percent of purchasing and supply managers expect the prices they pay to increase in early 2011 by an average of 4.8 percent. At the same time, 12 percent anticipate decreases averaging 4.9 percent. Including the 20 percent who expect no change in prices in the first four months of 2011, purchasers expect the net average overall price change to increase 2.7 percent for the first four months of 2011. The 10 industries predicting increases in prices paid in the first part of 2010 higher than the 2.7 percent average — listed in order — are: Primary Metals; Food, Beverage & Tobacco Products; Textile Mills; Apparel, Leather & Allied Products; Fabricated Metal Products; Transportation Equipment; Plastics & Rubber Products; Printing & Related Support Activities; Chemical Products; and Furniture & Related Products. Non-Manufacturing:
Non-manufacturing survey respondents predict that their purchases in the first four months of 2011 will cost an average of 2.5 percent more than at the end of 2010. This is slightly more than the 2.2 percent increase reported in the preceding section for all of 2010. Considering the prediction of a price change for all of 2011 (3.1 percent), purchasing and supply executives apparently expect most of next year's price increases to occur in the first part of the year. Sixty-five percent of non-manufacturing respondents predict the prices they pay will increase an average of 4.4 percent in the first part of 2011. Seven percent of respondents expect price decreases averaging 5.4 percent. The remaining 28 percent predict no change in prices in the first four months of 2011. The 10 industries predicting greater than or equal to the 2.5 percent average increase in prices they expect to pay in the first part of 2011 — in order of percentage increase — are: Construction; Wholesale Trade; Professional, Scientific & Technical Services; Other Services; Information; Public Administration; Arts, Entertainment & Recreation; Transportation & Warehousing; Utilities; and Retail Trade. Prices — Predicted Changes Between End of 2010 and End of 2011 - Manufacturing: Respondents predict a net average increase in prices paid of 4 percent between December 2010 and December 2011, indicating they expect prices to increase an additional 1.3 percent during the period of April 2011 through December 2011. Seventy-five percent of respondents expect an average price increase of 6.1 percent, while 11 percent expect an average decline of 5.4 percent. The remaining 14 percent expect no change in their average prices paid for the year. The nine industries expecting to receive above-average increases by the end of 2011 — listed in order — are: Petroleum & Coal Products; Primary Metals; Plastics & Rubber Products; Fabricated Metal Products; Food, Beverage & Tobacco Products; Paper Products; Textile Mills; Wood Products; and Apparel, Leather & Allied Products. Non-Manufacturing: For all of 2011, non-manufacturing supply management executives expect their prices to increase an average of 3.1 percent. Seventy-one percent of respondents expect increases averaging 5.1 percent, 8 percent anticipate prices to drop an average of 6.2 percent, and 21 percent foresee no change in prices during the next year. The 10 industries expecting greater than the 3.1 percent average price increase by the end of 2011 — in order of percentage increase — are: Wholesale Trade; Construction; Real Estate, Rental & Leasing; Accommodation & Food Services; Educational Services; Information; Utilities; Arts, Entertainment & Recreation; Public Administration; and Retail Trade. Labor and Benefit Costs — Predicted Rate Change End of 2010 vs. End of 2011 - Manufacturing: Purchasing and supply executives expect higher overall labor and benefit costs for 2011. Sixty-six percent of respondents expect increased labor and benefit costs and expect them to grow by an average of 3.5 percent for all of 2011, while the 4 percent forecasting lower costs see them decreasing by an average of 12.6 percent. Including the 30 percent of respondents who believe costs will remain the same, the expected overall net rate of increase is 1.9 percent between the end of 2010 and the end of 2011. The 12 industries expecting to pay an increase of 1.9 percent or higher — in order of percentage increase — are: Textile Mills; Petroleum & Coal Products; Food, Beverage & Tobacco Products; Primary Metals; Paper Products; Fabricated Metal Products; Apparel, Leather & Allied Products; Miscellaneous Manufacturing; Machinery; Furniture & Related Products; Plastics & Rubber Products; and Wood Products. Non-Manufacturing: Purchasing and supply executives' expectation is for a 1.1 percent increase in labor and benefit costs for non-manufacturing industries in 2011. Fifty-six percent of respondents expect such costs to increase by an average of 3.5 percent. Another 10 percent of respondents expect labor and benefit costs to shrink by an average of 9.3 percent, and 34 percent believe costs will remain stable during 2011. The 15 industries expecting increases in labor and benefit costs in 2011 over 2010 — in order of percentage increase — are: Real Estate, Rental & Leasing; Other Services; Agriculture, Forestry, Fishing & Hunting; Transportation & Warehousing; Accommodation & Food Services; Utilities; Information; Health Care & Social Assistance; Management of Companies & Support Services; Retail Trade; Arts, Entertainment & Recreation; Finance & Insurance; Professional, Scientific & Technical Services; Construction; and Wholesale Trade. Employment - Change in Overall Employment - Manufacturing: ISM's Manufacturing Business Survey Committee members report that manufacturing employment increased 7.1 percent since April 2010, and forecast that employment will increase, on average, 1.8 percent for the full year of 2011. Forty percent of respondents expect employment to be 6.2 percent higher, while 9 percent predict employment to be lower by 7.8 percent. The remaining 51 percent of respondents expect their employment levels to be unchanged in 2011. The 13 industries predicting increases in employment in 2011 — listed in order — are: Wood Products; Fabricated Metal Products; Primary Metals; Miscellaneous Manufacturing; Furniture & Related Products; Transportation Equipment; Computer & Electronic Products; Apparel, Leather & Allied Products; Food, Beverage & Tobacco Products; Electrical Equipment, Appliances & Components; Nonmetallic Mineral Products; Chemical Products; and Machinery. Non-Manufacturing: ISM's Non-Manufacturing Business Survey Committee members report that non-manufacturing employment has decreased 2.1 percent since April 2010. Looking ahead to 2011, they forecast that employment will increase 0.3 percent by the end of 2011. For 2011, 27 percent of respondents expect higher levels of employment, 20 percent anticipate lower levels, and 53 percent expect their employment levels to be unchanged. The six industries anticipating increases in their employment in 2011 — listed in order — are: Mining; Transportation & Warehousing; Retail Trade; Professional, Scientific & Technical Services; Wholesale Trade; and Information. Note: A diffusion index above 50 percent would generally indicate an expectation of higher employment; below 50 percent, an expectation of lower employment. Export Business — Predicted Change for Next Half Year (First Half of 2011) - Manufacturing: The responses for this semiannual report indicate purchasers see increases in new export orders for the first half of 2011. This is consistent with the most recent ISM New Export Orders Index data in the monthly Manufacturing ISM Report On Business®, which has shown growth in new export orders in the last 17 months. Of the 85 percent of respondents who export, 60 percent predict an increase (53 percent moderate and 7 percent substantial) over the next half year. Three percent of respondents (3 percent moderate and 0 percent substantial) predict a decrease in their exports, and 37 percent anticipate no change in exports over the next half year. The 14 industries expecting growth in exports during the first half of 2011 — listed in order — are: Apparel, Leather & Allied Products; Primary Metals; Petroleum & Coal Products; Textile Mills; Paper Products; Miscellaneous Manufacturing; Fabricated Metal Products; Plastics & Rubber Products; Electrical Equipment, Appliances & Components; Computer & Electronic Products; Transportation Equipment; Food, Beverage & Tobacco Products; Machinery; and Chemical Products. Non-Manufacturing:
For the first half of 2011, non-manufacturing supply managers who report that their organizations engage in exporting feel more optimistic than they did one year ago concerning their export business. Of the 20 percent of non-manufacturing business survey respondents who report that they export, 32 percent predict an increase (20 percent moderate and 12 percent substantial) over the next half year. Four percent of the respondents expect a decrease in their exports (0 percent moderate and 4 percent substantial), and 64 percent anticipate no change in exports over the next half year. Of the industries that report they export, the following five industries expect growth in export business in the first half of 2011: Transportation & Warehousing; Professional, Scientific & Technical Services; Wholesale Trade; Finance & Insurance; and Retail Trade. Import Business — Predicted Change for Next Half Year (First Half of 2011) - Manufacturing: Purchasers expect increases in imports in the first half of 2011. Of the 91 percent of purchasers who reported they import, 48 percent predict an increase in their imports over the next half year (42 percent moderate and 6 percent substantial), while 10 percent predict a decrease in imports of materials (9 percent moderate and 1 percent substantial). Less than half of survey respondents (42 percent) expect no change in imports. The 14 industries expecting growth in imports — listed in order — are: Nonmetallic Mineral Products; Apparel, Leather & Allied Products; Petroleum & Coal Products; Wood Products; Machinery; Primary Metals; Transportation Equipment; Electrical Equipment, Appliances & Components; Miscellaneous Manufacturing; Paper Products; Chemical Products; Computer & Electronic Products; Fabricated Metal Products; and Food, Beverage & Tobacco Products. Non-Manufacturing: Non-manufacturers have higher expectations for the use of imports for the first half of 2011 than they did in December 2009 for the first half of 2010. Of the 47 percent of non-manufacturing organizations who reported they import, 34 percent (27 percent moderate and 7 percent substantial) predict an increase in their imports during the first half of 2011. Seven percent of the respondents (7 percent moderate and 0 percent substantial) predict a decrease in imports of materials and services. The remaining 59 percent of purchasers expect no change in imports over the next half year. The nine industries expecting growth in imports — listed in order — are: Information; Wholesale Trade; Retail Trade; Professional, Scientific & Technical Services; Agriculture, Forestry, Fishing & Hunting; Other Services; Transportation & Warehousing; Accommodation & Food Services; and Finance & Insurance. Business Revenues - Business Revenues Comparison — 2010 vs. 2009 - Manufacturing: Summarizing revenues for 2010, 67 percent of respondents say revenue was better than 2009, and that nominal (before adjusting for inflation) revenues increased an average of 14.1 percent over 2009. Conversely, 14 percent say their nominal revenues decreased in 2010 by an average of 11.1 percent, and the remaining 19 percent indicate no change. Overall, purchasing and supply executives indicate a net nominal increase of 7.9 percent in business revenues for 2010 over 2009. This is greater than the 6.3 percent increase that was forecast in April 2010 for all of 2010, and the 5.7 percent increase predicted in December 2009 for all of 2010. The 15 industries reporting increases (highest to lowest) in revenues in 2010 are: Primary Metals; Fabricated Metal Products; Machinery; Plastics & Rubber Products; Transportation Equipment; Computer & Electronic Products; Chemical Products; Apparel, Leather & Allied Products; Paper Products; Textile Mills; Wood Products; Miscellaneous Manufacturing; Food, Beverage & Tobacco Products; Printing & Related Support Activities; and Electrical Equipment, Appliances & Components. Non-Manufacturing: Non-manufacturing supply management executives report that business revenues for 2010 have increased over 2009 by 0.2 percent. This is slightly less than the 0.3 percent increase predicted in April 2010 for all of 2010. This compares to a 1.3 percent increase reported one year ago for 2009 revenues over 2008 revenues. The 46 percent of respondents reporting better business in 2010 than in 2009 estimate an average nominal (before adjusting for inflation) revenue increase of 8.9 percent. This is in contrast to an average nominal decrease of 15.4 percent reported by the 25 percent of respondents who indicate worse business in 2010. The remaining 29 percent have experienced no change in 2010. The eight industries reporting increases in revenues in 2010 — listed in order — are: Mining; Management of Companies & Support Services; Information; Retail Trade; Wholesale Trade; Agriculture, Forestry, Fishing & Hunting; Other Services; and Finance & Insurance. Business Revenues Prediction for 2011 - Manufacturing: Purchasers forecast that 2011 will be weaker than 2010 as measured by their revenue expectations. The 65 percent of respondents forecasting better business in 2011 than in 2010 estimate an average nominal (before adjusting for inflation) increase of 13.1 percent in their organizations' revenues. This is in contrast to an average nominal decrease of 26.9 percent forecast by the 11 percent who predict worse business in 2011. Including the 24 percent who see no change in 2011, the forecast for overall net nominal increase in business revenues for 2011 over 2010 is 5.6 percent. The following 16 manufacturing industries expecting revenue improvement over 2010 — listed in order — are: Primary Metals; Fabricated Metal Products; Petroleum & Coal Products; Apparel, Leather & Allied Products; Transportation Equipment; Miscellaneous Manufacturing; Furniture & Related Products; Plastics & Rubber Products; Machinery; Textile Mills; Wood Products; Electrical Equipment, Appliances & Components; Food, Beverage & Tobacco Products; Printing & Related Support Activities; Chemical Products; and Paper Products. Non-Manufacturing:
Non-manufacturing survey respondents forecast that business revenues for 2011 will be improved over 2010 by an average of 3.4 percent. This is substantially more than the 0.2 percent increase reported for 2010, and also more than the 4.5 percent decrease reported one year ago for 2009 revenues over 2008 revenues. The 51 percent of respondents forecasting better business in 2011 than in 2010 estimate an average nominal (before adjust
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